面向对象的盾构机刀盘有限元模型自动生成与分析系统
|
摘要
目前国内在盾构机刀盘自主设计方面已经取得了一定的成果,但主要依据经验,尚没有形成一套完整成熟的刀盘设计理论。有限元分析是刀盘辅助设计的一个重要手段,但对盾构机刀盘进行分析时,首先需要建立其有限元模型,再对其进行加载计算或三维仿真。由于盾构机刀盘形状和结构特征复杂,其有限元建模需要耗费大量的时间和精力,这给盾构刀盘的设计研究带来很大的不便。
为解决此问题,本文基于C++ Builder和ANSYS的APDL语言对ANSYS进行二次开发,建立了一套盾构机刀盘有限元模型自动生成与计算系统。
首先本文搜集分析了目前常用经典土压平衡盾构刀盘的几何结构特征,并对刀盘的基本构架进行分类,建立组成刀盘的基本模块和各模块的积木式拼装方法,并利用ANSYS的APDL语言编写有限元模块建模命令流程序,并利用C++ Builder编制用户界面和调用APDL语言编写的模块建模命令流程序,从而实现快捷高效的盾构刀盘有限元模型的生成与计算。
该系统为刀盘的设计者提供一个方便快捷的工具,利用该系统,可以快速的自动生成相应的刀盘有限元模型并计算,大大提高盾构刀盘有限元分析的工作效率。
本文工作内容主要分为两大部分,分别为用C++ Builder编制用户界面和运用APDL语言编写命令流程序。本文界面程序作为一个桥梁,采集用户输入的参数,调用ANSYS,执行APDL命令流程序。从而用户可以通过对界面的操作,实现盾构机刀盘有限元模型的自动生成与分析。
本文开发的盾构刀盘有限元分析体系可以快速的完成盾构刀盘的建模与分析,以往要花费几周的时间才能做完的共工作只需要几分钟就可完成,为研究人员提供了一个便捷、高效的平台。
With the development of the manufacturing technology, plenty of domestic cutterheads of shield machine had been manufactured independently, however the design were mainly based on experiences, there is an blank of complete cutterhead design theory. The finite element analysis is an important method for the cutterhead aided design and a finite element model is the foundation and prior condition to the analysis. Due to the complexity of the cutterhead’structure, establishing a finite model is not only time and energy-consuming, but also bring inconvenience to the research of cutterhead.
In order to solve the problem, this paper carries on the secondary development of ANSYS based on C + + Builder and APDL, and established a FEM model of cutterhead automatically generation and calculation system.
This paper collects the widely used EPB shield cutterheads and classifies the structure of the cutterhead into several basic modules due to its characteristics of the topological structure and builds a block module assembly method. The FEM modeling program is realized by APDL, the user interface module and the calling program of the FEM model are realized by C + + Builder.
The system provides a convenient and efficient tool for the cutter designers. It can automatically generate the corresponding finite element model of the cutterhead and then calculate it, greatly increase the efficiency of shield cutter finite element analysis.
Two parts are concluded in this paper: the preparation of user interface application by using C++ Builder and the programming of APDL language command stream. As a bridge, the interface application collects the input parameters, and then calls ANSYS、executes the APDL command. The automatic generation and analysis of FEM mode of cutterhead is carried out on the interface of the system.
This paper develops a system of cutter heads’finite element analysis which can complete the cutter heads’modeling and analysis in a few minutes, and provides a convenient and efficient platform for the researchers.
为解决此问题,本文基于C++ Builder和ANSYS的APDL语言对ANSYS进行二次开发,建立了一套盾构机刀盘有限元模型自动生成与计算系统。
首先本文搜集分析了目前常用经典土压平衡盾构刀盘的几何结构特征,并对刀盘的基本构架进行分类,建立组成刀盘的基本模块和各模块的积木式拼装方法,并利用ANSYS的APDL语言编写有限元模块建模命令流程序,并利用C++ Builder编制用户界面和调用APDL语言编写的模块建模命令流程序,从而实现快捷高效的盾构刀盘有限元模型的生成与计算。
该系统为刀盘的设计者提供一个方便快捷的工具,利用该系统,可以快速的自动生成相应的刀盘有限元模型并计算,大大提高盾构刀盘有限元分析的工作效率。
本文工作内容主要分为两大部分,分别为用C++ Builder编制用户界面和运用APDL语言编写命令流程序。本文界面程序作为一个桥梁,采集用户输入的参数,调用ANSYS,执行APDL命令流程序。从而用户可以通过对界面的操作,实现盾构机刀盘有限元模型的自动生成与分析。
本文开发的盾构刀盘有限元分析体系可以快速的完成盾构刀盘的建模与分析,以往要花费几周的时间才能做完的共工作只需要几分钟就可完成,为研究人员提供了一个便捷、高效的平台。
With the development of the manufacturing technology, plenty of domestic cutterheads of shield machine had been manufactured independently, however the design were mainly based on experiences, there is an blank of complete cutterhead design theory. The finite element analysis is an important method for the cutterhead aided design and a finite element model is the foundation and prior condition to the analysis. Due to the complexity of the cutterhead’structure, establishing a finite model is not only time and energy-consuming, but also bring inconvenience to the research of cutterhead.
In order to solve the problem, this paper carries on the secondary development of ANSYS based on C + + Builder and APDL, and established a FEM model of cutterhead automatically generation and calculation system.
This paper collects the widely used EPB shield cutterheads and classifies the structure of the cutterhead into several basic modules due to its characteristics of the topological structure and builds a block module assembly method. The FEM modeling program is realized by APDL, the user interface module and the calling program of the FEM model are realized by C + + Builder.
The system provides a convenient and efficient tool for the cutter designers. It can automatically generate the corresponding finite element model of the cutterhead and then calculate it, greatly increase the efficiency of shield cutter finite element analysis.
Two parts are concluded in this paper: the preparation of user interface application by using C++ Builder and the programming of APDL language command stream. As a bridge, the interface application collects the input parameters, and then calls ANSYS、executes the APDL command. The automatic generation and analysis of FEM mode of cutterhead is carried out on the interface of the system.
This paper develops a system of cutter heads’finite element analysis which can complete the cutter heads’modeling and analysis in a few minutes, and provides a convenient and efficient platform for the researchers.
引文
[1]宋克志,王本福,常见盾构刀盘型式及选用,隧道机械与施工技术,2007(6):44~46
[2]工梦恕,袁大军,宋克志,地下隧道工程装备国产化发展研究,北京:中国工程院,2006:15~18
[3]何其平,土压平衡盾构刀盘结构探讨,工程机械,2003(11):10~16
[4]乐贵平,浅谈北京地区地铁隧道施工用盾构机选型,现代隧道技术,2003,40(3):14~17
[5] Edwin Hardee, CAD-based design parameterization for shape optimization of elastic solid, Advances in Engineering Software, 1999, 30: 185~199
[6] Hoffmann C M, Joan-Arroyo R, On user defined features, Computer Aided Design,1998(5): 65~69
[7] Jim, Using CAD imaging in training and development of engineers, Structural Engineen, 2003(3): 23~25
[8] WE Eder, Design modeling a design science approach, Journal of Engineering Design, 1998(4): 353~371
[9]博弈创作室,ANSYS 9.0经典产品高级分析技术与实例详解,北京:中国水利水电出版社,2005:10~11
[10]胡仁喜,ANSYS 8.2机械设计高级应用实例,北京:机械工业出版社,2005:5~6
[11]张朝晖,王富耻等,ANSYS工程应用范例入门与提高,北京:清华大学出版,2004:30~32
[12] Alexeyl, Denis V, Shevchenko, Special Software Development to Customize ANSYS for Specific Applications, ANSYS-China Conference, 2004(5): 123~121
[13]段志东,张克华,ANSYS图形用户界面二次开发,兰州铁道学院学报,2002,21(1):36~37
[14] Botkin M.E, Shape design modeling using fully automatic tree dimension mesh generation, Finite Element in Analysis and Design, 1991, 10: 165~188
[15]周于海,基于APDL的甲板吊臂架结构参数化建模及动态响应研究,武汉:武汉理工大学,2006:31~32
[16]龚曙光,谢桂兰,ANSYS操作命令与参数化编程,北京:机械工业出版社,2004.4:66~68
[17]博弈创作室,APDL参数化有限元分析技术及其应用实例,北京冲国水利水电出版社,2004:210~212
[18]刘晓波,沈予洪,基于APDL语言的参数化建模技术,电脑学习,2005:56~59
[19]李朔东,马纲,基于ANSYS的模态分析二次开发及应用,航天制造技术,2004(5):8~12
[20]杨秀萍,王鹏林,基于ANSYS APDL语言的零件参数化有限元分析,设计与研究,2005 (11):16~20
[21]康冰,螺杆的参数化建模,沈阳:沈阳农业大学,2007.6
[22]陈晓峰,基于ANSYS及APDL的塔式起重机有限元分析系统,沈阳:东北大学,2005
[23]张军,兆文忠,王剑,基于APDL高速铝合金车体参数化建模,大连交通大学学报,2009.8,30(4):6~8
[24]刘美娟,谭光宇,基于ANSYS的波形刃铣刀片参数化设计,机械研究与应用,2005,18(3):47~48
[25]周宁,等,ANSYS APDL高级工程应用实例分析与二次开发,北京:中国水利水电出版社,2007:86~87
[26]卫良保,陶元芳,徐格宁,基于APDL语言的有限元三维参数化建模与分析,工程机械,2005(1):27~29
[27]郭士雄,李国强,钢结构设计中对ANSYS的二次开发,四川建筑科学研究,2005,3l(2):4~6
[28]陈明,自升式平台桩腿桩靴参数化建模与分析研究,大连理工大学,2007
[29]莫江涛,刘舜尧,王静文,用Visual C++与ANSYS实现螺旋结构参数化建模,机械设计与制造2005,(7):30~32
[30]罗斌, C++ Builder精彩编程实例集锦,北京:中国水利水电出版社,2005:131~133
[31]骆鸣,浅谈VB在ANSYS二次开发中的应用,天津职业院校联合学报,2006,5(8):53~56
[32]张晋西,用VB增强ANSYS前处理能力,计算机应用,2002,22(3):86~87
[33]赵莉,基于ANSYS二次开发的抽油杆柱参数化有限元分析,东北大学,2007
[34]邵军,项宗方,王平,基于VB的ANSYS二次开发,重庆职业技术学院学报,2006,15(2):144~145
[35]陈长冰,VC与APDL的混合编程应用,黄山学院学报,2005,7(3):73~74
[36]邵军,项宗方,曹保山,基于Visual Basic的钢筋混凝土柱火灾下温度场的ANSYS参数化分析,安徽建筑,2006(4):100~101
[37]王欣,徐树成,任吉堂,有限元软件ANSYS的二次开发及其与VB的连接,河北理工学院学报,2004,26(4):37~39
[38]顿月芹,孔宇,基于VB调用ANSYS与APDL的电机电磁场计算,微特电机,2006(2):11~13
[39]张鹏,季忠,基于VB和ANSYS接口的板料激光成形有限元分析系统,哈尔滨工业大学材料科学与工程学院,2006:26~58
[40]刘世辉,基于VB和数据库技术的阀门三维设计及试验仿真系统的研究,兰州:兰州理工大学,2005
[41]薛隆泉,王玉秋,刘荣昌等,基于VC++和ANSYS接口的高效率曲轴有限元分析系统,重型机械,2004(5):28~31
[42]吴逸贤,吴目诚,精彩C++ Builder 6程序设计,北京:科学出版社,2003:98~100
[43]刘超,唐彬,C++ Builder案例开发集锦,北京:电子工业出版社,2005.8:216~218
[44] ANSYS Inc, The APDL Programmer's Guide, 1994
[45] ANSYS Inc, ANSYS theory reference, 1994
[46] ANSYS Inc, Guide to Interface with ANSYS, 1994
[47] ANSYS Inc, Guide to ANSYS user programmable features, 1994
[2]工梦恕,袁大军,宋克志,地下隧道工程装备国产化发展研究,北京:中国工程院,2006:15~18
[3]何其平,土压平衡盾构刀盘结构探讨,工程机械,2003(11):10~16
[4]乐贵平,浅谈北京地区地铁隧道施工用盾构机选型,现代隧道技术,2003,40(3):14~17
[5] Edwin Hardee, CAD-based design parameterization for shape optimization of elastic solid, Advances in Engineering Software, 1999, 30: 185~199
[6] Hoffmann C M, Joan-Arroyo R, On user defined features, Computer Aided Design,1998(5): 65~69
[7] Jim, Using CAD imaging in training and development of engineers, Structural Engineen, 2003(3): 23~25
[8] WE Eder, Design modeling a design science approach, Journal of Engineering Design, 1998(4): 353~371
[9]博弈创作室,ANSYS 9.0经典产品高级分析技术与实例详解,北京:中国水利水电出版社,2005:10~11
[10]胡仁喜,ANSYS 8.2机械设计高级应用实例,北京:机械工业出版社,2005:5~6
[11]张朝晖,王富耻等,ANSYS工程应用范例入门与提高,北京:清华大学出版,2004:30~32
[12] Alexeyl, Denis V, Shevchenko, Special Software Development to Customize ANSYS for Specific Applications, ANSYS-China Conference, 2004(5): 123~121
[13]段志东,张克华,ANSYS图形用户界面二次开发,兰州铁道学院学报,2002,21(1):36~37
[14] Botkin M.E, Shape design modeling using fully automatic tree dimension mesh generation, Finite Element in Analysis and Design, 1991, 10: 165~188
[15]周于海,基于APDL的甲板吊臂架结构参数化建模及动态响应研究,武汉:武汉理工大学,2006:31~32
[16]龚曙光,谢桂兰,ANSYS操作命令与参数化编程,北京:机械工业出版社,2004.4:66~68
[17]博弈创作室,APDL参数化有限元分析技术及其应用实例,北京冲国水利水电出版社,2004:210~212
[18]刘晓波,沈予洪,基于APDL语言的参数化建模技术,电脑学习,2005:56~59
[19]李朔东,马纲,基于ANSYS的模态分析二次开发及应用,航天制造技术,2004(5):8~12
[20]杨秀萍,王鹏林,基于ANSYS APDL语言的零件参数化有限元分析,设计与研究,2005 (11):16~20
[21]康冰,螺杆的参数化建模,沈阳:沈阳农业大学,2007.6
[22]陈晓峰,基于ANSYS及APDL的塔式起重机有限元分析系统,沈阳:东北大学,2005
[23]张军,兆文忠,王剑,基于APDL高速铝合金车体参数化建模,大连交通大学学报,2009.8,30(4):6~8
[24]刘美娟,谭光宇,基于ANSYS的波形刃铣刀片参数化设计,机械研究与应用,2005,18(3):47~48
[25]周宁,等,ANSYS APDL高级工程应用实例分析与二次开发,北京:中国水利水电出版社,2007:86~87
[26]卫良保,陶元芳,徐格宁,基于APDL语言的有限元三维参数化建模与分析,工程机械,2005(1):27~29
[27]郭士雄,李国强,钢结构设计中对ANSYS的二次开发,四川建筑科学研究,2005,3l(2):4~6
[28]陈明,自升式平台桩腿桩靴参数化建模与分析研究,大连理工大学,2007
[29]莫江涛,刘舜尧,王静文,用Visual C++与ANSYS实现螺旋结构参数化建模,机械设计与制造2005,(7):30~32
[30]罗斌, C++ Builder精彩编程实例集锦,北京:中国水利水电出版社,2005:131~133
[31]骆鸣,浅谈VB在ANSYS二次开发中的应用,天津职业院校联合学报,2006,5(8):53~56
[32]张晋西,用VB增强ANSYS前处理能力,计算机应用,2002,22(3):86~87
[33]赵莉,基于ANSYS二次开发的抽油杆柱参数化有限元分析,东北大学,2007
[34]邵军,项宗方,王平,基于VB的ANSYS二次开发,重庆职业技术学院学报,2006,15(2):144~145
[35]陈长冰,VC与APDL的混合编程应用,黄山学院学报,2005,7(3):73~74
[36]邵军,项宗方,曹保山,基于Visual Basic的钢筋混凝土柱火灾下温度场的ANSYS参数化分析,安徽建筑,2006(4):100~101
[37]王欣,徐树成,任吉堂,有限元软件ANSYS的二次开发及其与VB的连接,河北理工学院学报,2004,26(4):37~39
[38]顿月芹,孔宇,基于VB调用ANSYS与APDL的电机电磁场计算,微特电机,2006(2):11~13
[39]张鹏,季忠,基于VB和ANSYS接口的板料激光成形有限元分析系统,哈尔滨工业大学材料科学与工程学院,2006:26~58
[40]刘世辉,基于VB和数据库技术的阀门三维设计及试验仿真系统的研究,兰州:兰州理工大学,2005
[41]薛隆泉,王玉秋,刘荣昌等,基于VC++和ANSYS接口的高效率曲轴有限元分析系统,重型机械,2004(5):28~31
[42]吴逸贤,吴目诚,精彩C++ Builder 6程序设计,北京:科学出版社,2003:98~100
[43]刘超,唐彬,C++ Builder案例开发集锦,北京:电子工业出版社,2005.8:216~218
[44] ANSYS Inc, The APDL Programmer's Guide, 1994
[45] ANSYS Inc, ANSYS theory reference, 1994
[46] ANSYS Inc, Guide to Interface with ANSYS, 1994
[47] ANSYS Inc, Guide to ANSYS user programmable features, 1994