设备管理与监测系统的研究与设计
|
摘要
现代工业及运营企业中,设备的安装、使用、维护及运行状态直接影响着产品的质量和生产效率。而且随着科技地发展,企业中设备更新日益频繁,造成设备使用及维护管理的工作量大、牵涉面广,因而有必要建立一个设备的管理与监测系统。
本文首先阐述了国内外设备管理理论的研究历史概况,并对其发展趋势进行了分析。针对国内工业自动化设备管理维护工作量大、维护方法落后的状况,课题的具体研究按照信息系统的开发流程规范,对设备管理与监测系统进行了数据需求及功能需求分析,在此基础上完成了系统数据库的概念结构设计与逻辑结构设计,建立了目标系统的功能模型,并给出了系统的具体实现过程。其中,系统应用核心分为两个部分：前台设备信息管理结合基于MapX控件的GIS开发平台,主要完成设备录入、使用、维护及报废等属性信息的管理与查询；后台数据服务可以不间断地接收远程设备的状态监测信号,掌握设备的实时使用状况,并可根据设置提供故障报预警功能。文章最后总结了本文的研究工作及系统功能实现上的特点,并对该研究的发展前景和实用化进行了展望。
本设备管理与监测系统以稳定、高效的SQL Server 2000为后台数据库,采用数据处理能力强、安全性好的三层Client/Server架构,利用适合信息系统快速开发的Visual Basic 6.0集成开发环境开发、调试,实现了设备信息的图形化管理与状态数据的不间断监测的总体目标。
In modern industry and operators enterprises, product quality and production efficiency is influenced directly by equipment installation, use, maintenance and running status. With the development of science and technology and the speeding up of equipment renewal day by day, equipment use and maintenance management is a big workload and involves many areas, so it is necessary to establish an equipment management and monitor system (EMMS).
This dissertation firstly describes the domestic and foreign research history of equipment management theory, and then carrys on the analysis to its trend of development. Based on the burden of maintenance and the backwardness of maintenance methods in China, during the concrete research, deferring to the principle of information system development, the dissertation makes the analysis of data requirement and function demand to the EMMS, and completes the concept structural design and the logical organization design of database of the system, and then establishes the functional model of target system, which is divided into two parts. Using the GIS component (MapX), foreground equipment information management can accomplish information management and query such as equipment input, use, maintenance and obsolescence. At the same time, background data service can continuously collect condition monitor signals of remote equipments so real-time condition of equipment usage is acquired. Fault alarm function is provided according to the setup of the system. Finally, research work of this dissertation and characteristics of functions of system are summarized, and the forecast is also carried on for the development prospects of this research and the practical application.
The EMMS, which uses stable and highly-efficient SQL Server 2000 as background database and adopts strong data-handling and good security three-tier Client/Server structure, is developed and debugged in Visual Basic 6.0 integrated environment which suits for fast development of information systems. It implements the graphical devices information management and continuously monitors their state datas.
本文首先阐述了国内外设备管理理论的研究历史概况,并对其发展趋势进行了分析。针对国内工业自动化设备管理维护工作量大、维护方法落后的状况,课题的具体研究按照信息系统的开发流程规范,对设备管理与监测系统进行了数据需求及功能需求分析,在此基础上完成了系统数据库的概念结构设计与逻辑结构设计,建立了目标系统的功能模型,并给出了系统的具体实现过程。其中,系统应用核心分为两个部分：前台设备信息管理结合基于MapX控件的GIS开发平台,主要完成设备录入、使用、维护及报废等属性信息的管理与查询；后台数据服务可以不间断地接收远程设备的状态监测信号,掌握设备的实时使用状况,并可根据设置提供故障报预警功能。文章最后总结了本文的研究工作及系统功能实现上的特点,并对该研究的发展前景和实用化进行了展望。
本设备管理与监测系统以稳定、高效的SQL Server 2000为后台数据库,采用数据处理能力强、安全性好的三层Client/Server架构,利用适合信息系统快速开发的Visual Basic 6.0集成开发环境开发、调试,实现了设备信息的图形化管理与状态数据的不间断监测的总体目标。
In modern industry and operators enterprises, product quality and production efficiency is influenced directly by equipment installation, use, maintenance and running status. With the development of science and technology and the speeding up of equipment renewal day by day, equipment use and maintenance management is a big workload and involves many areas, so it is necessary to establish an equipment management and monitor system (EMMS).
This dissertation firstly describes the domestic and foreign research history of equipment management theory, and then carrys on the analysis to its trend of development. Based on the burden of maintenance and the backwardness of maintenance methods in China, during the concrete research, deferring to the principle of information system development, the dissertation makes the analysis of data requirement and function demand to the EMMS, and completes the concept structural design and the logical organization design of database of the system, and then establishes the functional model of target system, which is divided into two parts. Using the GIS component (MapX), foreground equipment information management can accomplish information management and query such as equipment input, use, maintenance and obsolescence. At the same time, background data service can continuously collect condition monitor signals of remote equipments so real-time condition of equipment usage is acquired. Fault alarm function is provided according to the setup of the system. Finally, research work of this dissertation and characteristics of functions of system are summarized, and the forecast is also carried on for the development prospects of this research and the practical application.
The EMMS, which uses stable and highly-efficient SQL Server 2000 as background database and adopts strong data-handling and good security three-tier Client/Server structure, is developed and debugged in Visual Basic 6.0 integrated environment which suits for fast development of information systems. It implements the graphical devices information management and continuously monitors their state datas.
引文
[1]周文彪.设备管理,上海：上海科学技术出版社,1988,3-4
[2]李保文.设备管理新思维新模式,北京：机械工业出版社,1999,167-190
[5]徐扬光.设备综合工程学概论,北京：国防工业出版社,1988,24-26
[12]邝孔武,王晓敏.信息系统分析与设计,北京：清华大学出版社,1999,23-25
[13]薛华城.管理信息系统,第三版,北京：清华大学出版社,1999,34-36
[14]黄梯云.管理信息系统,第二版,北京：高等教育出版社,2000,26
[15]张金隆.现代管理信息技术,武昌：华中理工大学大学出版社,1998,11
[16]向军,周平利,戚一迪.管理软件开发技术指导,大连：大连出版社,1999,6
[17]陈佳.信息系统开发方法教程,北京：清华大学出版社,1998,32-33
[19]林海.浏览器／服务器应用开发,北京：科学出版社,2000,1-20
[20]Doug Lowe著.客户机／服务器使用指南,王澜,李朝虎等,译.北京：电子工业出版社,1996,77-102
[21]李连营,李汉武.基于MapX的GIS应用开发,武汉：武汉大学出版社,2003,17
[22]王占全,赵斯思,徐慧编著.地理信息系统(GIS)开发工程案例精选,北京：人民邮电出版社,2005,33-35
[30]汪孝宜,胡海璐,米海生.信息系统开发实例精粹,北京：电子工业出版社,2006,69
[31]萨师煊,王珊.数据库系统概论,北京：高等教育出版社,2000,37-39
[32]屈景辉.TEECHART应用技术详解：快速图表制作工具,北京：中国水利水电出版社,2008,1-3
[35]孙秀梅,安剑,刘彬彬.Visual Basic开发技术大全,第二版,北京：人民邮电出版社,2009,73-76
[36]Masaaki Imai, Gemba Kaizen. A commonsense, low-cost approach to managem-ent. McGraw-Hill Inc,1997:38-46,72-88,172,179
[3]李保文.国外设备管理模式及发展趋势.设备维修与管理,2000,7-2001,2
[4]赵涛,毛华,刘曙.设备管理理论体系与发展趋势.工业工程,2001,6：17-18
[18]张丽,张艳.从C／S到B／S,再到三层(多层)结构—论体系结构的发展.河南师范大学学报,2002,30(3),24-27
[37]袁楚明等.基于网络的机械设备远程监测与故障诊断.机械与电子,2001,2：54-57
[38]Ivan Ivancic. The development of maintenance in modern production. Euromain-tenance 98,1998:15-25
[39]Niels N, Bundgard. TPM activities in Demark. Euromaintenance 96,1996:256-263
[40]张露,马丽.数据库设计.安阳工学院学报,2007,76-79
[41]Andrew Franks, Colin Yates, Richard Hobbs. Defining plant functional groups to guide rare plant management. Plant Ecology,2009,10,vol204:207-216
[42]Ruiz N, Cobelo I, Oyarzabal J. A Direct Load Control Model for Virtual Power Plant Management. Power Systems,2009,5,vol24:959-966
[43]Hossam A, Gabbarete. Computer-aided RCM-based plant maintenance manage-ment system. Robotics and Computer Integrated Manufacturing 2003,19:449-458
[44]K.Y.Chen, M.C.Chen, W.Y.Liu. Designing data warehouses for equipment management system with genetic algorithms. International Journal of Production Research,2008,11,vol46:6113-6135
[45]Hongqin Fan, Hyoungkwan Kim, Osmar R. Zaiane. Data warehousing for construction equipment management. Canadian Journal of Civil Engineering, 2006,7,vol33:1480-1489
[48]Cai E, Tong Shuiguang, Jiang Yunfei. The research on equipment management system for large enterprises. Intelligent Control and Automation,2000,6, vol3: 2033-2036
[49]Jiang Dongxiang, Ni Weidou. Network system of remote on-line monitoring and diagnosis for thermal system in power plants. Journal of TSinghua University,2000, 40(2):7-80 [50] Fischer, H.D.(Siemens AG);Hofmann, H.;Roth-Seefrid, H. Advanced functions and systems for operator support and plant management.Reliability Engineering & System Safety,v33,n3,1991:341-363
[51]Les Mitchell, Jo Mcnulty. Quality, reliability and maintenance. Manufacturing Engineer August 2002:147
[52]Edward H, Hartmann. How to successfully install TPM in an European plant. Euromaintenance 98,1998:1-15
[9]陈鹤松.设备管理信息系统的研究与开发：[学位论文].南京：南京理工大学图书馆,2004
[10]李海清.基于MES的离散型制造企业设备管理系统研究：[学位论文].南昌：南昌大学图书馆,2007
[11]郝朝鑫.C／S模式下的变电站设备管理信息系统研究与开发：[学位论文].北京：华北电力大学图书馆,2006
[25]杨芝龙.基于VB+MapX的船舶溢油预报地理信息系统的研究：[学位论文].大连：大连海事大学图书馆,2008
[26]张平.基于VB+MapX的海上化学品泄漏漂移预报地理信息系统的研究：[学位论文].大连：大连海事大学图书馆,2008
[28]杨亦.设备管理系统的研究与开发：[学位论文].南京：东南大学图书馆,2004
[29]汤武初.基于B／S结构的企业设备管理系统的研究与应用：[学位论文].大连：大连交通大学图书馆,2005
[46]陈珊.基于Intranet的水泵机组在线监测诊断系统：[学位论文].天津：天津大学图书馆,2004
[47]黄一川.设备状态监测与管理系统的研究与开发：[学位论文].西安：西安交通大学图书馆,2002
[6]TC176, ISO9000, ISO9000-1:1994, International Standards Organization,1994
[7]MRO Corporation, MAXIMO 5.0 User's Guide. USA, MRO Corporation.
[8]SAP Corporation, SAP电力解决方案介绍--EAM企业资产管理.P.R.China, SAP Corporation,2006
[23]Troy, MapX v5.0 Developer's Guide.New York, USA, MapInfo Corporation, 2002
[24]MapInfo Corporation, MapInfo MapX Online Help System.New York, USA, MapInfo Corporation,2002
[27]Microsoft Corporation,5.2.3790.2453, SQL Server联机丛书.USA, Microsoft Corporation,2000
[33]Microsoft Corporation,5.2.3790.2453, MSDN Library Visual Studio 6.0(CHS), 2004
[34]Sonmath Deb, Sudipto Ghoshal. Remote diagnosis server architeeture.
[2]李保文.设备管理新思维新模式,北京：机械工业出版社,1999,167-190
[5]徐扬光.设备综合工程学概论,北京：国防工业出版社,1988,24-26
[12]邝孔武,王晓敏.信息系统分析与设计,北京：清华大学出版社,1999,23-25
[13]薛华城.管理信息系统,第三版,北京：清华大学出版社,1999,34-36
[14]黄梯云.管理信息系统,第二版,北京：高等教育出版社,2000,26
[15]张金隆.现代管理信息技术,武昌：华中理工大学大学出版社,1998,11
[16]向军,周平利,戚一迪.管理软件开发技术指导,大连：大连出版社,1999,6
[17]陈佳.信息系统开发方法教程,北京：清华大学出版社,1998,32-33
[19]林海.浏览器／服务器应用开发,北京：科学出版社,2000,1-20
[20]Doug Lowe著.客户机／服务器使用指南,王澜,李朝虎等,译.北京：电子工业出版社,1996,77-102
[21]李连营,李汉武.基于MapX的GIS应用开发,武汉：武汉大学出版社,2003,17
[22]王占全,赵斯思,徐慧编著.地理信息系统(GIS)开发工程案例精选,北京：人民邮电出版社,2005,33-35
[30]汪孝宜,胡海璐,米海生.信息系统开发实例精粹,北京：电子工业出版社,2006,69
[31]萨师煊,王珊.数据库系统概论,北京：高等教育出版社,2000,37-39
[32]屈景辉.TEECHART应用技术详解：快速图表制作工具,北京：中国水利水电出版社,2008,1-3
[35]孙秀梅,安剑,刘彬彬.Visual Basic开发技术大全,第二版,北京：人民邮电出版社,2009,73-76
[36]Masaaki Imai, Gemba Kaizen. A commonsense, low-cost approach to managem-ent. McGraw-Hill Inc,1997:38-46,72-88,172,179
[3]李保文.国外设备管理模式及发展趋势.设备维修与管理,2000,7-2001,2
[4]赵涛,毛华,刘曙.设备管理理论体系与发展趋势.工业工程,2001,6：17-18
[18]张丽,张艳.从C／S到B／S,再到三层(多层)结构—论体系结构的发展.河南师范大学学报,2002,30(3),24-27
[37]袁楚明等.基于网络的机械设备远程监测与故障诊断.机械与电子,2001,2：54-57
[38]Ivan Ivancic. The development of maintenance in modern production. Euromain-tenance 98,1998:15-25
[39]Niels N, Bundgard. TPM activities in Demark. Euromaintenance 96,1996:256-263
[40]张露,马丽.数据库设计.安阳工学院学报,2007,76-79
[41]Andrew Franks, Colin Yates, Richard Hobbs. Defining plant functional groups to guide rare plant management. Plant Ecology,2009,10,vol204:207-216
[42]Ruiz N, Cobelo I, Oyarzabal J. A Direct Load Control Model for Virtual Power Plant Management. Power Systems,2009,5,vol24:959-966
[43]Hossam A, Gabbarete. Computer-aided RCM-based plant maintenance manage-ment system. Robotics and Computer Integrated Manufacturing 2003,19:449-458
[44]K.Y.Chen, M.C.Chen, W.Y.Liu. Designing data warehouses for equipment management system with genetic algorithms. International Journal of Production Research,2008,11,vol46:6113-6135
[45]Hongqin Fan, Hyoungkwan Kim, Osmar R. Zaiane. Data warehousing for construction equipment management. Canadian Journal of Civil Engineering, 2006,7,vol33:1480-1489
[48]Cai E, Tong Shuiguang, Jiang Yunfei. The research on equipment management system for large enterprises. Intelligent Control and Automation,2000,6, vol3: 2033-2036
[49]Jiang Dongxiang, Ni Weidou. Network system of remote on-line monitoring and diagnosis for thermal system in power plants. Journal of TSinghua University,2000, 40(2):7-80 [50] Fischer, H.D.(Siemens AG);Hofmann, H.;Roth-Seefrid, H. Advanced functions and systems for operator support and plant management.Reliability Engineering & System Safety,v33,n3,1991:341-363
[51]Les Mitchell, Jo Mcnulty. Quality, reliability and maintenance. Manufacturing Engineer August 2002:147
[52]Edward H, Hartmann. How to successfully install TPM in an European plant. Euromaintenance 98,1998:1-15
[9]陈鹤松.设备管理信息系统的研究与开发：[学位论文].南京：南京理工大学图书馆,2004
[10]李海清.基于MES的离散型制造企业设备管理系统研究：[学位论文].南昌：南昌大学图书馆,2007
[11]郝朝鑫.C／S模式下的变电站设备管理信息系统研究与开发：[学位论文].北京：华北电力大学图书馆,2006
[25]杨芝龙.基于VB+MapX的船舶溢油预报地理信息系统的研究：[学位论文].大连：大连海事大学图书馆,2008
[26]张平.基于VB+MapX的海上化学品泄漏漂移预报地理信息系统的研究：[学位论文].大连：大连海事大学图书馆,2008
[28]杨亦.设备管理系统的研究与开发：[学位论文].南京：东南大学图书馆,2004
[29]汤武初.基于B／S结构的企业设备管理系统的研究与应用：[学位论文].大连：大连交通大学图书馆,2005
[46]陈珊.基于Intranet的水泵机组在线监测诊断系统：[学位论文].天津：天津大学图书馆,2004
[47]黄一川.设备状态监测与管理系统的研究与开发：[学位论文].西安：西安交通大学图书馆,2002
[6]TC176, ISO9000, ISO9000-1:1994, International Standards Organization,1994
[7]MRO Corporation, MAXIMO 5.0 User's Guide. USA, MRO Corporation.
[8]SAP Corporation, SAP电力解决方案介绍--EAM企业资产管理.P.R.China, SAP Corporation,2006
[23]Troy, MapX v5.0 Developer's Guide.New York, USA, MapInfo Corporation, 2002
[24]MapInfo Corporation, MapInfo MapX Online Help System.New York, USA, MapInfo Corporation,2002
[27]Microsoft Corporation,5.2.3790.2453, SQL Server联机丛书.USA, Microsoft Corporation,2000
[33]Microsoft Corporation,5.2.3790.2453, MSDN Library Visual Studio 6.0(CHS), 2004
[34]Sonmath Deb, Sudipto Ghoshal. Remote diagnosis server architeeture.