基于半监督学习的工况识别方法研究及铜闪速熔炼过程中的应用
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摘要
铜闪速熔炼过程工况变化频繁,造成经济指标波动大,单位产品能耗高。闪速熔炼过程积累了大量的实际运行数据,包含了反映操作参数与工况之间关系的信息。准确识别当前工况,采取相应的对策,对节能降耗和保证生产的安全稳定具有重要意义。本文利用运行数据中的有标签数据和无标签数据,研究了基于半监督学习的工况识别方法。
     针对YATSI算法中无标签样本被误标记,导致分类正确率下降的问题,提出了一种基于数据剪辑技术的DE-YATSI算法。该算法采用基于估计类条件概率的数据剪辑方法,识别并重新标记预标记样本集中的误标记样本,利用有标签样本与经数据剪辑处理的预标记样本所形成的样本集训练带权重的最近邻分类器。实验结果表明,DE-YATSI算法比YATSI算法具有更高的分类正确率。
     对影响闪速熔炼过程工况的主要因素进行了分析,分别将半监督算法(DE-YATSI和YATSI)和监督算法(KNN)应用于铜闪速熔炼过程工况识别,实验结果表明,半监督学习算法(DE-YATSI)识别正确率最高。
     针对铜闪速熔炼过程积累的工业运行数据有大量的无标签数据的特点,提出一种基于半监督学习工况识别方法,包括数据获取和预处理、离线半监督学习建模和在线工况识别三部分;并对铜闪速熔炼工况识别系统(WSRS)的设计与开发进行了深入研究,给出了WSRS的完整开发方案、架构设计、子系统分解、实现功能和实施步骤,并对系统软件进行了实现。
Working-status of copper flash smelting process frequently changes, which contribute a lot to the poor output and quality of copper. Copper flash smelting process has accumulated lots of industrial operating data. It contains much underlying information between rules of working-status and production parameters. Accurately recognizing working-status and timely taking control are of very grand significance to ensure stable and reliable running of system and promote the economic benefits of enterprise. A method of working-status based semi-supervised learning by using labeled and unlabeled data has been studied in this paper.
     YATSI may suffer more from the common problem in semi-supervised learning, i.e. the performance is usually not stable due to the unlabeled examples may often be wrongly labeled. A semi-supervised k-nearest neighbor classifier named DE-YATSI is proposed. A data editing based on estimating the conditional probability of class is used to identify and relabel mislabeled examples of the pre-labeled data set. A k-nearest neighbor classifier with weights is trained by the labeled and the edited "pre-labeled" data set. Experiments on UCI datasets show that DE-YATSI could more effectively and stably utilize the unlabeled examples to improve classification accuracy than YATSI.
     Main factors of working-status of copper flash smelting are analysed in this paper. Semi-supervised algorithms (YATSI and DE-YATSI) and supervised algorithm (KNN) are used to recognize working-status of the copper flash smelting. Experimental results show that semi-supervised algorithm can better recognise working-status than supervised algorithm. Considering labeled samples with small number and unlabeled ones with large number of industrial historical data of copper flash smelting process, a framework of working-status recognizes based of semi-supervised are presented. It includes data acquisition and processing, semi-supervised off-line modeling and working-status on-line recognize. The working-status recognition system (WSRS) is designed which includes system theory, architecture design, subsystems decomposing, system function and steps of realization.
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