铁基金属纳米颗粒/纳米线磁性载体的PECVD制备
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摘要
碳基壳层包裹铁基金属磁性纳米颗粒/纳米线材料以其优良的磁性性能、化学稳定性和生物相容性在纳米科学与技术研究领域日益受到广泛关注。化学气相沉积技术是合成磁性纳米胶囊的有效手段之一,纳米颗粒尺寸、形貌、包裹层厚度易于控制。但是磁性纳米颗粒往往成为碳纳米管生长的催化剂,因此优化生长参数对获得高纯度的纳米磁性载体至关重要。本论文采用多靶直流磁控溅射制备Fe4N催化剂薄膜,利用等离子体增强化学气相沉积技术,获得Fe_3C磁性纳米颗粒埋层非晶碳复合材料,样品中未发现碳纳米管;采用FeNi薄膜催化剂,分别制备了石墨碳包裹FeNi纳米颗粒和γ-Fe_2O_3纳米线填充碳氮纳米管。使用扫描电子显微镜、透射电子显微镜、X射线衍射仪、X射线光电子能谱仪、拉曼光谱仪和超导量子干涉仪分析样品的表面形貌、结构和磁性性能。
At the end of last century, the computer and semiconductor industry has been fueling an explosive growth in materials research to develop new magnetic nano-carriers. Recent years, iron-based magnetic nanoparticles have attracted extensive interests in field of biomedicine, such as hyperthermia of cancer, magnetic resonance imaging. Compared with traditional iron oxide nanoparticles, metal magnetic nanoparticles exhibit higher magnetic properties like saturation magnetization. However, the inner toxicity and poor oxidation resistance due to high surface activity and defect density of bare metal nanoparticles inhibit their further applications. Since the appearance of fullerence, carbon-based materials including graphite, amorphous carbon and carbon nanotube (CNT) encapsulate magnetic metals have aroused great research interests around the world. Carbon constitute the basic elements of life, and its biological toxicity is low, which can increase the biocompatible nature and chemical stability of magnetic nanoparticles. In addition, as a nonmagnetic materials, carbon shell can help to reduce the magnetic interaction between magnetic nanaoparticles that in turn increase coercivity of the system. Among the carbon-based materials, nitrogen-containing carbon is the most potential material showing higher properties than that of carbon. Nitrogen doping carbon nanotubes (CNNTs) also exhibit higher biocompatible and lower toxicity for decreasing van der Waals among tubes.
     Preparation of carbon-based nanocapsules magnetic carriers in many different ways can be divided into liquid and gas phase reaction, including preparation of liquid-phase reaction method hydrothermal synthesis method, precipitation method, micro-emulsion method, spray pyrolysis vapor and suspended particles and other methods; Gas phase reaction of preparation methods are arc current, ion sputtering, laser evaporation, chemical vapor deposition (CVD), plasma enhanced chemical vapor deposition (PECVD) methods. CVD is a favorable method for preparation magnetic nano-carriers for controllable size, morphology of magnetic nanoparticles and the thickness of shells. In this paper, we chose PECVD to prepare carbon nano-capsules magnetic carrier, a technique providing a low temperature synthesis propobility.
     Ti/FeNi and Fe4N thin films have been deposited on SiO_2/Si substrate using magnetron sputtering. On Fe_4N film, magnetic nanoparticles Fe_3C embedded in amorphous carbon matrix have been obtained by PECVD. No CNT has been detected. Employing FeNi thin film as catalyst, graphite encapsulated FeNi nanoparticls andγ-Fe_2O_3 nanowires have been produced, respectively. Scanning electron microscopy, transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, Raman spectroscopy, superconducting quantum interference device investigate the surface morphology, microstructure and magnetic properties of the samples.
     The detailed experimental contents are listed as follows:
     一、Preparation and characterization of Fe_3C magnetic nanopartical carriers Fe_3C nanoparticles embedded in amorphous carbon matrix have been prepared by magnetron sputtering and PECVD technique. Fe_4N thin film, which could decompose into iron and nitrogen when heated up to 650℃was chosen as precursor in stead of iron film for avoiding formation of CNT. Annealing in the mixture of CH_4+H2, iron will compound with carbon to form Fe_3C phase. In this work, we study the influence of CH_4 decomposition time on the structure, morphology and magnetic properties of amorphous carbon and Fe_3C nanoparticles.
     二、Preparation and characterization of magnetic nano-carriers on FeNi catalyst
     1.γ-Fe_2O_3 nanowires filled carbon nitride nanotubes
     (1)Influence of catalyst thickness on the growth of CNNTs CNNTs were prepared in the atmosphere of CH_4+O_2+N_2. The thinner the catalyst film, the smaller the catalyst particles and the uniformed distribution of the catalyst, which in turn results in the higher density of CNTs. On film of Fe-Ni 2 nm, the CNNTs are open ended, with catalyst particles exposing or having been etched, few filling could be observed; On Fe-Ni 10 nm, By measuring the crystal plane spacing of filling materials could initially judge that carbon nanotubes can be filled with material for theγ-Fe_2O_3.
     (2)Influence of hydrogen on the growth of CNNTs
     Adding H_2 in the mixed gases of CH_4+Air, the synthesized CNNTs exhibit greater purity and density, smaller size of diameter, and higher amount of filling. Investigated by TEM and XPS,the filling nanowire was determined to be single crystalγ-Fe_2O_3;SQUID measurement suggests the magnetic nature of the filled CNNTs composite.
     (3)Influence of deposition time on the growth of CNNTs
     Deposition time of 5min, the growth of CNNTs exhibits a bamboo-shaped morphology, without obvious opened end. High degree fillings could be clearly observed in the CNNTs. In contrast, for CNNTs deposited for 8min, there is very obvious bamboo-like growth, with the top opening, and reduced filling degree of nanoparticles/nanowires.
     2. Preparation and characterization of graphite encapsulated FeNi nanoparticles Graphite encapsulated FeNi nanoparticles have been synthesized at different
     deposition temperatures by PECVD. The deposition gases were chosen as CH_4+Ar. With increasing deposition temperature from 600 to 800℃, the size of the particles increased. Selected area electron diffractions indicated the product of FeNi nanoparticles.
     In summary, Fe_3C magnetic nanoparticles embedded amorphous carbon matrix could be prepared in the atmosphere of CH_4+H2 by PECVD. Increasing decomposition time of CH_4 could result in the increase of amorphous carbon matrix. On the Ti/FeNi catalyst film, graphite encapsulated FeNi nanoparticles have been synthesized in the mixture of CH_4+Ar. However, in the mixed gases of CH_4+H2+Air, single crystalγ-Fe_2O_3 nanowires are obtained that exhibit magnetic nature.
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