印钞造币专用机械生产管理与运作研究
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摘要
本学位论文对印钞造币专用机械的生产组织的全过程进行研究,对各阶段的历史数据进行统计分析,针对当前生产现状和过程存在的一些主要问题,提出一些适用的、可行的解决方案。
采用并行工程技术原理组织设计、制造和装配过程,提升生产能力和效率,缩短零件制造周期；利用PDM产品数据管理系统有效管理产品实现过程数据,并根据工厂设计管理过程实际需要进行了有效的二次开发；实施物料控制和装配生产节拍需求节点控制,提高了装配的作业效率和过程节拍的一致性；开发了生产作业现场信息化管理数据系统,具备检验、查询、统计、报表等多项功能,实时监控生产作业现场动态信息,提高了计划及调度控制的精准能力。
论文通过多方面的研究与管理及技术实施,提升了印钞造币专用机械的生产过程管理水平,提高了作业效率及生产能力,使整个生产作业及管理系统有效运转,高效、低耗、及时地生产合格产品,为实现“优质安全保发行”提供了装备保障。同时,论文中提出的一些观点和实施途径也可为同类生产特点的生产提供实际理论及应用实施方面的借鉴作用。
This scientific disseration is a subject investigated with the over produce process of the special purpose machines of Printing and Minting.
Statistical analysis about the historical data, in connection with the main problem of current manufucturing situation, and put forward some resolved proposal with in-point and feasible to achieves or carry point of improving the level of produce management for special conforming product with highly active and low consumption and without delay. Providing with equipment protection to realize excellent quality and security and ensure issue.
Take with the CE technology and improving the produce effectively to reduce the time of produce in the process of mechanical design and manufucturing and assembling. Management the process data efficiently by PDM system. Carry out of logistics control, research the system of information, according with the process efficiency of assembly. Designing the informational management system which with multiple such as insection & statistical & seek function etc.
Meanwhile, in the disseration, which issuses of some view point and the action theory is possible to provide the utilize others producing with the same type of characteristic.
采用并行工程技术原理组织设计、制造和装配过程,提升生产能力和效率,缩短零件制造周期；利用PDM产品数据管理系统有效管理产品实现过程数据,并根据工厂设计管理过程实际需要进行了有效的二次开发；实施物料控制和装配生产节拍需求节点控制,提高了装配的作业效率和过程节拍的一致性；开发了生产作业现场信息化管理数据系统,具备检验、查询、统计、报表等多项功能,实时监控生产作业现场动态信息,提高了计划及调度控制的精准能力。
论文通过多方面的研究与管理及技术实施,提升了印钞造币专用机械的生产过程管理水平,提高了作业效率及生产能力,使整个生产作业及管理系统有效运转,高效、低耗、及时地生产合格产品,为实现“优质安全保发行”提供了装备保障。同时,论文中提出的一些观点和实施途径也可为同类生产特点的生产提供实际理论及应用实施方面的借鉴作用。
This scientific disseration is a subject investigated with the over produce process of the special purpose machines of Printing and Minting.
Statistical analysis about the historical data, in connection with the main problem of current manufucturing situation, and put forward some resolved proposal with in-point and feasible to achieves or carry point of improving the level of produce management for special conforming product with highly active and low consumption and without delay. Providing with equipment protection to realize excellent quality and security and ensure issue.
Take with the CE technology and improving the produce effectively to reduce the time of produce in the process of mechanical design and manufucturing and assembling. Management the process data efficiently by PDM system. Carry out of logistics control, research the system of information, according with the process efficiency of assembly. Designing the informational management system which with multiple such as insection & statistical & seek function etc.
Meanwhile, in the disseration, which issuses of some view point and the action theory is possible to provide the utilize others producing with the same type of characteristic.
引文
1 王丹.离散制造业APS生产数据结构的研究及应用.机电一体化,2007,13卷2期,25-28页.
2 刘世龙.侯元良.车间作业计划中面向无限能力排产方法的研究.机械设计与制造,2007,7期,197-198页.
3 鞠全勇.袁坤.工艺计划与车间作业计划集成系统的研究.机械工程学报,2007,18卷22期,35-38页.
4 贾晨辉.陆剑峰.离散制造系统规划与仿真建模研究.计算机工程与应用,2007,43卷3期,242-245页.
5 王国新.宁汝新.基于仿真的生产调度优化技术研究.计算机集成制造系统,2007,13卷7期,92-96页.
6 鞠彦兵.李桂芬.基于遗传算法的车间作业计划仿真研究. 数学的实践与认识,2006,36卷10期,51-54页.
7 赵敏.刘卫宁.基于射频识别的离散制造业制造执行系统设计与实现.计算机集成制造系统,2007,13卷10期,172-176页.
8 吕新峰.离散型生产排序的自适应控制.系统仿真学报,2006,18卷8期,91-94页.
9 朱华锋.谭建荣.一种闭环式的动态车间作业计划编制方法.中国机械工程,2002,13卷16期,1378-1381页.
10 尚文利.范玉顺.成批生产计划调度的集成建模与优化.机械设计与制造,2005,11卷12期,63-67页.
11 鞠全勇.朱剑英.基于遗传算法的生产周期和生产费用双目标双向车间调度问题的研究.机械制造与自动化,2006,35卷6期,1-5页.
12 林慧苹.范玉顺.基于分层调度模型的生产计划和调度集成研究.计算机集成制造系统,2002,8卷8期,602-606页.
13 马跃.徐然.刘晓冰.先进生产计划和实时生产调度技术的研究.制造业自动化,2003,25卷3期,35-39页.
14 李长仪.包振强.一种多阶段动态生产调度模型.中国制造业信息化,2005,34卷5期,105-107页.
15 李歧强.史开泉.生产调度的稳定性研究.中国工程科学,2001,3卷3期,75-79页.
16 张晓东.严洪森.并行生产线的批量分割和调度优化.计算机集成制造系统,2004,10卷11期,1408-1415页.
17 花广如.赵丽香.基于并行工程的CAPP与生产调度集成研究.制造业自动化,2005,27卷3期,45-47页.
18 梅红.生产过程优化调度模型应用.杭州电子科技大学学报,2005,25卷5期,68-71页.
19 张晓东.严洪森.多级车间生产计划和调度的集成优化.机械工程学报,2005,41卷9期,98-105页.
20 孙林岩.离散制造业企业的生产调度.中国制造业信息化,2005,34卷9期,80-81页.
21 于海斌.动态生产调度管理系统的研究与实现.信息与控制,2002,31卷6期,504-507页.
22 顾幸生.不确定性条件下的生产调度.华东理工大学学报。2000,26卷5期,441-446页.
23 刘亮.齐二石.基于APS与MES集成的车间生产计划和调度方法研究.制造技术与机床,2006,9期,24-28页.
24 沈顺成.施杰池.基于制造执行系统的车间作业调度系统.兵工自动化,2007,26卷1O期,36-38页.
25 王万良.吴启迪.基于Hopfield神经网络的作业车间生产调度方法.自动化学报,2002,28卷5期,838-844页.
26 郑华林.刘飞.一各新型的单件小批量生产车间调度方法.重庆大学学报,2001,24卷1期,20-23页.
27 潘全科,朱剑英.多工艺路线的批量生产调度优化.机械工程学报,2004,40卷4期,66-69页.
28 D. GRADISAR; G. MUSIC.Production-process modelling based on production-management data:a Petri-net approach. International Journal of Computer Integrated Manufacturing.2007, vol.20, no.8, p.794-810.
29 Roberto Michel.MES integrators mix controls, enterprise expertise to guide production management. Manufacturing Business Technology.2007, vol.25, no.10, p.42-44.
30 FAROUQ ALHOURANI; HAMID SEIFODDINI. Machine cell formation for production management in cellular manufacturing systems. International Journal of Production Research.2007, Vol.45, No.4, p.913-934.
31 An-Yuan Chang.ON THE RELATIONSHIP BETWEEN COMPLEXITY THEORY AND MANUFACTURING SYSTEM COMPETITIVE ADVANTAGES. International journal of industrial engineering.2007, vol.14, no.3, p.229-238.
32 Chan, FTS; Wang, Z; Zhang, J.A two-level hedging point policy for controlling a manufacturing system with time-delay, demand uncertainty and extra capacity. European Journal of Operational Research.2007, vol.176, no.26, p.1528-1558.
33 Z. M. WU.Modelling and simulation of an intelligent flexible manufacturing system via high-level object Petri nets (HLOPN). International Journal of Production Research.2005, Vol.43, No.7, p.1443-1463.
34 S. C. L. Koh; S. M. Saad The use of intelligent feedback for work order release in an uncertain manufacturing system. Computer Integrated Manufacturing.2004, vol.20, no.6, p.517-527.
35 Fung, R.Y.K.; Jiafu Tang; Dingwei Wang. Multiproduct aggregate production planning with fuzzy demands and fuzzy capacities. IEEE transactions on systems, man, and cybernetics.2003,33,3, p.302-313.
36 Ganesh, K; Punniyamoorthy, M. Optimization of continuous-time production planning using hybrid genetic algorithms-simulated annealing. The International Journal of Advanced Manufacturing Technology.2005, vol.26, no.1-2, p.148-154.
37 Chun-HsiimgLan; Miao-Sheng Chen. MULTISTAGE PRODUCTION WITH PROBABILISTIC DEMAND AND FINITE RESOURCE CAPACITY. Transactions of the Canadian Society for Mechanical Engineering.2003, vol.27, no.1-2, p.77-91.
38 郭彩芬.董志.离散制造系统中比例积分PI控制器的应用与工程实现.机械科学与技术,2007,26卷8期,1014-1019页.
39 张斌.于明.王晨.生产计划制定过程的分析及数学建模.工业工程与管理,2003,8卷3期,35-39页.
40 伍晓宇.庄士岳.一个面向制造业的生产作业计划调度系统.机械工程学报,2003,11卷5期,23-26页.
41 李虹.车间作业计划管理系统UML建模.现代制造工程,2007,10期,68-71页.
42 孙志峻.安进.黄卫清.作业车间多工艺路线批量作业计划优化.工业工程与管理,2008,19卷2期,43-47页.
43 陈荣秋.马士华.生产与运作管理.高等教育出版社.
2 刘世龙.侯元良.车间作业计划中面向无限能力排产方法的研究.机械设计与制造,2007,7期,197-198页.
3 鞠全勇.袁坤.工艺计划与车间作业计划集成系统的研究.机械工程学报,2007,18卷22期,35-38页.
4 贾晨辉.陆剑峰.离散制造系统规划与仿真建模研究.计算机工程与应用,2007,43卷3期,242-245页.
5 王国新.宁汝新.基于仿真的生产调度优化技术研究.计算机集成制造系统,2007,13卷7期,92-96页.
6 鞠彦兵.李桂芬.基于遗传算法的车间作业计划仿真研究. 数学的实践与认识,2006,36卷10期,51-54页.
7 赵敏.刘卫宁.基于射频识别的离散制造业制造执行系统设计与实现.计算机集成制造系统,2007,13卷10期,172-176页.
8 吕新峰.离散型生产排序的自适应控制.系统仿真学报,2006,18卷8期,91-94页.
9 朱华锋.谭建荣.一种闭环式的动态车间作业计划编制方法.中国机械工程,2002,13卷16期,1378-1381页.
10 尚文利.范玉顺.成批生产计划调度的集成建模与优化.机械设计与制造,2005,11卷12期,63-67页.
11 鞠全勇.朱剑英.基于遗传算法的生产周期和生产费用双目标双向车间调度问题的研究.机械制造与自动化,2006,35卷6期,1-5页.
12 林慧苹.范玉顺.基于分层调度模型的生产计划和调度集成研究.计算机集成制造系统,2002,8卷8期,602-606页.
13 马跃.徐然.刘晓冰.先进生产计划和实时生产调度技术的研究.制造业自动化,2003,25卷3期,35-39页.
14 李长仪.包振强.一种多阶段动态生产调度模型.中国制造业信息化,2005,34卷5期,105-107页.
15 李歧强.史开泉.生产调度的稳定性研究.中国工程科学,2001,3卷3期,75-79页.
16 张晓东.严洪森.并行生产线的批量分割和调度优化.计算机集成制造系统,2004,10卷11期,1408-1415页.
17 花广如.赵丽香.基于并行工程的CAPP与生产调度集成研究.制造业自动化,2005,27卷3期,45-47页.
18 梅红.生产过程优化调度模型应用.杭州电子科技大学学报,2005,25卷5期,68-71页.
19 张晓东.严洪森.多级车间生产计划和调度的集成优化.机械工程学报,2005,41卷9期,98-105页.
20 孙林岩.离散制造业企业的生产调度.中国制造业信息化,2005,34卷9期,80-81页.
21 于海斌.动态生产调度管理系统的研究与实现.信息与控制,2002,31卷6期,504-507页.
22 顾幸生.不确定性条件下的生产调度.华东理工大学学报。2000,26卷5期,441-446页.
23 刘亮.齐二石.基于APS与MES集成的车间生产计划和调度方法研究.制造技术与机床,2006,9期,24-28页.
24 沈顺成.施杰池.基于制造执行系统的车间作业调度系统.兵工自动化,2007,26卷1O期,36-38页.
25 王万良.吴启迪.基于Hopfield神经网络的作业车间生产调度方法.自动化学报,2002,28卷5期,838-844页.
26 郑华林.刘飞.一各新型的单件小批量生产车间调度方法.重庆大学学报,2001,24卷1期,20-23页.
27 潘全科,朱剑英.多工艺路线的批量生产调度优化.机械工程学报,2004,40卷4期,66-69页.
28 D. GRADISAR; G. MUSIC.Production-process modelling based on production-management data:a Petri-net approach. International Journal of Computer Integrated Manufacturing.2007, vol.20, no.8, p.794-810.
29 Roberto Michel.MES integrators mix controls, enterprise expertise to guide production management. Manufacturing Business Technology.2007, vol.25, no.10, p.42-44.
30 FAROUQ ALHOURANI; HAMID SEIFODDINI. Machine cell formation for production management in cellular manufacturing systems. International Journal of Production Research.2007, Vol.45, No.4, p.913-934.
31 An-Yuan Chang.ON THE RELATIONSHIP BETWEEN COMPLEXITY THEORY AND MANUFACTURING SYSTEM COMPETITIVE ADVANTAGES. International journal of industrial engineering.2007, vol.14, no.3, p.229-238.
32 Chan, FTS; Wang, Z; Zhang, J.A two-level hedging point policy for controlling a manufacturing system with time-delay, demand uncertainty and extra capacity. European Journal of Operational Research.2007, vol.176, no.26, p.1528-1558.
33 Z. M. WU.Modelling and simulation of an intelligent flexible manufacturing system via high-level object Petri nets (HLOPN). International Journal of Production Research.2005, Vol.43, No.7, p.1443-1463.
34 S. C. L. Koh; S. M. Saad The use of intelligent feedback for work order release in an uncertain manufacturing system. Computer Integrated Manufacturing.2004, vol.20, no.6, p.517-527.
35 Fung, R.Y.K.; Jiafu Tang; Dingwei Wang. Multiproduct aggregate production planning with fuzzy demands and fuzzy capacities. IEEE transactions on systems, man, and cybernetics.2003,33,3, p.302-313.
36 Ganesh, K; Punniyamoorthy, M. Optimization of continuous-time production planning using hybrid genetic algorithms-simulated annealing. The International Journal of Advanced Manufacturing Technology.2005, vol.26, no.1-2, p.148-154.
37 Chun-HsiimgLan; Miao-Sheng Chen. MULTISTAGE PRODUCTION WITH PROBABILISTIC DEMAND AND FINITE RESOURCE CAPACITY. Transactions of the Canadian Society for Mechanical Engineering.2003, vol.27, no.1-2, p.77-91.
38 郭彩芬.董志.离散制造系统中比例积分PI控制器的应用与工程实现.机械科学与技术,2007,26卷8期,1014-1019页.
39 张斌.于明.王晨.生产计划制定过程的分析及数学建模.工业工程与管理,2003,8卷3期,35-39页.
40 伍晓宇.庄士岳.一个面向制造业的生产作业计划调度系统.机械工程学报,2003,11卷5期,23-26页.
41 李虹.车间作业计划管理系统UML建模.现代制造工程,2007,10期,68-71页.
42 孙志峻.安进.黄卫清.作业车间多工艺路线批量作业计划优化.工业工程与管理,2008,19卷2期,43-47页.
43 陈荣秋.马士华.生产与运作管理.高等教育出版社.