CCEC-PLM中产品结构与配置管理的设计与实现
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摘要
PLM(产品全生命周期管理)的理念在国外已比较成熟,但如何结合企业的实际需求和现实基础将PLM的理念引入到企业产品全生命周期的数据管理过程中去,是目前国内制造业信息化建设以及PLM技术研究与实施迫切需要解决的问题。本文以国内某大型发动机制造企业(CCEC)PLM开发与实施项目为背景,针对企业需求,研究并开发了CCEC-PLM产品结构与配置管理系统,并在企业得到成功的应用。
本文的主要研究内容如下:
1、从计算机软硬件配置、辅助设计工具及企业现有信息系统三个方面介绍了CCEC-PLM的项目背景和企业信息化现状,对CCEC-PLM产品结构与配置管理从BOM管理、产品配置管理、产品结构变更和系统集成四个角度进行了深入的需求分析。
2、结合企业对BOM管理的需求,提出了由设计BOM、工艺BOM、制造BOM三种BOM视图相互转换的多BOM视图管理机制。并设计了零部件对象的业务模型和数据模型以及三种BOM视图的业务模型和数据模型。
3、构建了基于企业需求的产品型谱管理业务模型,并在此模型之上,设计了基于需求的二级产品配置流程。设计了参与配置流程的所有重要对象的功能模型和数据模型。
4、结合Webservices和智能客户端技术,构建了基于智能客户端、Webservices技术以及全组件技术的CCEC-PLM体系架构,论述了该架构的设计理念以及关键实现技术。
5、成功实现了CCEC-PLM产品结构与配置管理系统,阐述了系统运行的软硬件配置环境,并用若干系统运行实例验证了本文所建立的业务模型和对象数据模型的正确性和有效性。
PLM (product lifecycle management) is a mature concept in foreign countries.But,how to import this concept into the process of whole lifecycle product data management meeting the actual needs of an enterprise,is the key problem that we have to solve in the background of constructing the domestic information technology industry and researching of the PLM technology.In the paper,aiming at the actual needs of an enterprise,a PLM product structure and configuration management system is designed and constructed,which is now applying in an engine company successfully.
The main content of the paper is as follows:
1)The introduction of the background of CCEC-PLM item,and an embedded analysis towards the product structure and configuration management and PLM framework.
2)Aiming at the needs of the enterprise, a control mechanism in the form of shifting the BOM views among designing BOM、manufacturing BOM and technics BOM is lodged.Data models of the part object and the BOM are designed.
3)A business model of the pruduct family management and a multi-configuration process based on the enterprise needs are lodged. Functional object model and data model of all the objects in the configuration process are designed.
4)A PLM structure based on the smart client technology and web services technology is designed.The thesis and key technology of this PLM structure is disccussed.
5)A CCEC-PLM product structure and configuration management system is constructed successfully.The vadility of the business models and data models has been verified based on some examples of using the system.
本文的主要研究内容如下:
1、从计算机软硬件配置、辅助设计工具及企业现有信息系统三个方面介绍了CCEC-PLM的项目背景和企业信息化现状,对CCEC-PLM产品结构与配置管理从BOM管理、产品配置管理、产品结构变更和系统集成四个角度进行了深入的需求分析。
2、结合企业对BOM管理的需求,提出了由设计BOM、工艺BOM、制造BOM三种BOM视图相互转换的多BOM视图管理机制。并设计了零部件对象的业务模型和数据模型以及三种BOM视图的业务模型和数据模型。
3、构建了基于企业需求的产品型谱管理业务模型,并在此模型之上,设计了基于需求的二级产品配置流程。设计了参与配置流程的所有重要对象的功能模型和数据模型。
4、结合Webservices和智能客户端技术,构建了基于智能客户端、Webservices技术以及全组件技术的CCEC-PLM体系架构,论述了该架构的设计理念以及关键实现技术。
5、成功实现了CCEC-PLM产品结构与配置管理系统,阐述了系统运行的软硬件配置环境,并用若干系统运行实例验证了本文所建立的业务模型和对象数据模型的正确性和有效性。
PLM (product lifecycle management) is a mature concept in foreign countries.But,how to import this concept into the process of whole lifecycle product data management meeting the actual needs of an enterprise,is the key problem that we have to solve in the background of constructing the domestic information technology industry and researching of the PLM technology.In the paper,aiming at the actual needs of an enterprise,a PLM product structure and configuration management system is designed and constructed,which is now applying in an engine company successfully.
The main content of the paper is as follows:
1)The introduction of the background of CCEC-PLM item,and an embedded analysis towards the product structure and configuration management and PLM framework.
2)Aiming at the needs of the enterprise, a control mechanism in the form of shifting the BOM views among designing BOM、manufacturing BOM and technics BOM is lodged.Data models of the part object and the BOM are designed.
3)A business model of the pruduct family management and a multi-configuration process based on the enterprise needs are lodged. Functional object model and data model of all the objects in the configuration process are designed.
4)A PLM structure based on the smart client technology and web services technology is designed.The thesis and key technology of this PLM structure is disccussed.
5)A CCEC-PLM product structure and configuration management system is constructed successfully.The vadility of the business models and data models has been verified based on some examples of using the system.
引文
[1] Steve Shoaf. IBM产品生命周期管理( PLM).开拓新市场[ EB/OL], 2004(4)
[2]宋天虎.先进制造技术的发展与未来.中国机械工程, 1998, 9(4): 2~6
[3]沈建新,周儒荣.产品生命周期管理系统框架及关键技术研究.南京航空航天大学学报, 2003(5): 565~571
[4]吕武,王文娟,林福严,郭冰峰.大批量定制生产及其产品开发方法[J].矿山机械, 2005, 33(10): 146~148
[5]武建伟,邱清盈,冯培恩,高飞.分布式协同设计环境下产品数据管理策略[J].浙江大学学报(工学版) , 2005, 39(10): 1466~1468
[6]万立,郑霞,刘清华.产品全生命周期管理平台的集成产品开发流程实现研究. 2005, 14(2): 68~70
[7]姜华,熊光楞,张和明.动态联盟环境下集成化产品开发方法研究.中国机械工程, 1999, 10(7): 773~776
[8]国宝,刘正林,肖洪群. MRPII与CAD,CAPP信息联系的研究.武汉交通科技大学学报, 1996, 20(4): 363~366
[9]高磊.三层结构PDM中产品结构与产品配置的研究.硕士学位论文
[10] Alexander Felfernig, Gerhard Friedrich,Dietmar Jannach. Conceptual modeling for configuration of mass-customizable products, Artifical Intelligence in Engineering, 2001, 15: 165~176
[11]张艳.面向生命周期的产品结构与配置管理数据模型研究与实现.硕士学位论文
[12]曾富洪. PLM中BOM核心技术的研究.机械, 2003, 30(4): 59~62
[13]耿俊浩,张振明,贾晓亮,许建新. PLM环境下BOM的形态划分与转化.制造业自动化, 2004, 8(26): 55~58
[14]项艳梅,朱林,刘清华.基于BOM的产品数据多视图集成研究.计算机应用研究, 2004, 21(2): 17-19, 55
[15] T.C. Chang, R.A.Wysk, An Introduciton to Automated Process Planning Systems, Prentice Hall, Englewood, 1985
[16] Tao Wu, Shoushan Jiang. BOM MULTI-VIEW AND EVOLVEMENT, JOURNAL OF SHAANXI UNIVERSITY OF SCIENCE & TECHNOLOGY, 2006, 24: 102-106,119
[17]朱海平,邵新宇,蔡立钢等.面向BOM的CAPP系统研究与实践.华中科技大学学报, 2001, 29(4): 57～59
[18]卢怀静,郁鼎文,张玉峰.面向PDM/MRPII集成的装配BOM.机械设计与制造工程, 2000, 31(1): 34～36
[19] AMT ERP小组.九十年代的ERP系统. AMT小组报告, 2001.9
[20]张晓冬,杨育,何玉林等.基于产品结构配置的工程数据管理系统设计与实现.计算机工程与应用, 1998, 10: 65~66
[21]苟吉华,彭颖红,阮雪榆.产品数据管理中的产品数据模型.上海交通大学学报, 2000, 3 (3): 405~407
[22]刘钧,唐承统.基于产品族的PDM产品配置管理.机电产品开发与创新, 2003, 2: 56~58
[23] Jiao J X, Tseng M M, Duffyu G,et al.Product family modeling for mass customization. Computer in Industry, 1998, 35(3): 495-498
[24]章翔峰.概念设计的产品模型研究.博士学位论文, 2004
[25]李占山,王涛,孙吉贵,张朝辉.产品配置器的工作机理研究.计算机应用研究, 2004, 10: 24~26
[26] Stumptner M.An Overview of Knowledge based Configuration, AI Communications, 1997, 10(2): 12~16
[27]王小章.大规模定制生产中产品配置及其实现方法的研究.硕士学位论文
[28] Balcerak K J , Dale B G. Engineering Change Administration: the Key Issues. Computer Integrated Manufacturing System, 1992, 5 (2) : 125~132
[29]刘东升,王建民,孙家广.工程更改管理的设计与实现.计算机集成制造系统- CIMS, 2001, 7 (7) : 41~46
[30]刘清华.万立,钟毅芳.工程变更管理的分析与研究.计算机集成制造系统, 2000, 12, 6(6): 31~35
[31]魏莹.企业信息化解决方案应从PDM或PLM着手[J].机械工人, 2002, 7~8
[32]赵敏. PLM与企业信息化为什么要PLM.计算机应用, 2002, 20(8): 12~18
[33]曹鸣鹏,赵伟,许林英. J2EE技术及其实现[J],计算机应用, 2001, 21(10): 20~23
[34]邹蔚,周燕飞.基于J2EE的PDM体系结构框架[J].计算机应用研究. 2003, 20(8): 17~19
[35] LI Hai-yue, FENG Guo-qi, WANG Cheng-en. A Web-based Multi disciplinary Collaborative Design Environment.International Conference on Manufacturiong Automation, (ICMA2004), Wuhan, 2004
[36] Wang Aimin,Meng Mingchen,Huang Jingyuan.Modular product family design methodology based on design structure matrix,Computer Integrated Manufacturing Systems, 2003, 9(3): 214~219
[37] Qi Guoning,Gu Xinjian,Yang Qinghai,et al.Principle and key technologies of mass customization,Computer Integrated Manufacturing Systems, 2003, 9(9): 776~783
[38]马明旭,范玉顺,尹朝万.产品全生命周期结构模型研究.计算机集成制造系统, 2006, 8 (8): 1154~1156
[39] Peltonen H, Pitkabnen O , Sulonen R. Process–based view of product data management [J ]. Computer in Industry, 1996, 31: 195~203
[40]李欣,徐全生,李雅红.分布式PDM系统体系结构的研究.沈阳工业大学学报, 2002, 24(1): 47~49
[41]陈刚.柔性、开放式产品数据管理系统的设计与实现[博士学位论文].杭州:浙江大学, 1998, 3~6
[42]柴晓路. Web服务架构与开放互操作技术[M].北京:清华大学出版社, 2002
[43] Chu X.J.,Fan Y.Q.. Product Data Management Based on Web Technology,Integrated Manufacturing Systems, 1999, 10(2): 84~88
[44] ChristensenE, CurberaF, Meredith G, et al. Web Services Description Language(WSDL) 1.1 W3C Note[Z]. 2001
[45] Bray T, Paoli J, Sperberg-McQueen C M,et al.Extensible Markup Language(XML) 1.0[M].2nd ed.[s.1.]: W3C Reconmmendation, 2000
[46] Engelschall R S.Website META Language 2.0.9[M].[s.1.]: W3C Recommendation,2002
[47] Sperberg-McQueen C M,Thompson H.XML Schema 1.0[M].2nd ed.[s.1.]: W3C Recommendation, 2004
[48] Adler S, Berglund A, Garuso J, et al. Extensible Stylesheet Language(XSL)Version 1.0[M].[s.1.]: W3C Recommendation, 2001
[49] Erik Guttman. Automatic Discovery of IP Net-work services [J]. IEEE Internet Computing, 1999, 3(4): 71~80
[2]宋天虎.先进制造技术的发展与未来.中国机械工程, 1998, 9(4): 2~6
[3]沈建新,周儒荣.产品生命周期管理系统框架及关键技术研究.南京航空航天大学学报, 2003(5): 565~571
[4]吕武,王文娟,林福严,郭冰峰.大批量定制生产及其产品开发方法[J].矿山机械, 2005, 33(10): 146~148
[5]武建伟,邱清盈,冯培恩,高飞.分布式协同设计环境下产品数据管理策略[J].浙江大学学报(工学版) , 2005, 39(10): 1466~1468
[6]万立,郑霞,刘清华.产品全生命周期管理平台的集成产品开发流程实现研究. 2005, 14(2): 68~70
[7]姜华,熊光楞,张和明.动态联盟环境下集成化产品开发方法研究.中国机械工程, 1999, 10(7): 773~776
[8]国宝,刘正林,肖洪群. MRPII与CAD,CAPP信息联系的研究.武汉交通科技大学学报, 1996, 20(4): 363~366
[9]高磊.三层结构PDM中产品结构与产品配置的研究.硕士学位论文
[10] Alexander Felfernig, Gerhard Friedrich,Dietmar Jannach. Conceptual modeling for configuration of mass-customizable products, Artifical Intelligence in Engineering, 2001, 15: 165~176
[11]张艳.面向生命周期的产品结构与配置管理数据模型研究与实现.硕士学位论文
[12]曾富洪. PLM中BOM核心技术的研究.机械, 2003, 30(4): 59~62
[13]耿俊浩,张振明,贾晓亮,许建新. PLM环境下BOM的形态划分与转化.制造业自动化, 2004, 8(26): 55~58
[14]项艳梅,朱林,刘清华.基于BOM的产品数据多视图集成研究.计算机应用研究, 2004, 21(2): 17-19, 55
[15] T.C. Chang, R.A.Wysk, An Introduciton to Automated Process Planning Systems, Prentice Hall, Englewood, 1985
[16] Tao Wu, Shoushan Jiang. BOM MULTI-VIEW AND EVOLVEMENT, JOURNAL OF SHAANXI UNIVERSITY OF SCIENCE & TECHNOLOGY, 2006, 24: 102-106,119
[17]朱海平,邵新宇,蔡立钢等.面向BOM的CAPP系统研究与实践.华中科技大学学报, 2001, 29(4): 57～59
[18]卢怀静,郁鼎文,张玉峰.面向PDM/MRPII集成的装配BOM.机械设计与制造工程, 2000, 31(1): 34～36
[19] AMT ERP小组.九十年代的ERP系统. AMT小组报告, 2001.9
[20]张晓冬,杨育,何玉林等.基于产品结构配置的工程数据管理系统设计与实现.计算机工程与应用, 1998, 10: 65~66
[21]苟吉华,彭颖红,阮雪榆.产品数据管理中的产品数据模型.上海交通大学学报, 2000, 3 (3): 405~407
[22]刘钧,唐承统.基于产品族的PDM产品配置管理.机电产品开发与创新, 2003, 2: 56~58
[23] Jiao J X, Tseng M M, Duffyu G,et al.Product family modeling for mass customization. Computer in Industry, 1998, 35(3): 495-498
[24]章翔峰.概念设计的产品模型研究.博士学位论文, 2004
[25]李占山,王涛,孙吉贵,张朝辉.产品配置器的工作机理研究.计算机应用研究, 2004, 10: 24~26
[26] Stumptner M.An Overview of Knowledge based Configuration, AI Communications, 1997, 10(2): 12~16
[27]王小章.大规模定制生产中产品配置及其实现方法的研究.硕士学位论文
[28] Balcerak K J , Dale B G. Engineering Change Administration: the Key Issues. Computer Integrated Manufacturing System, 1992, 5 (2) : 125~132
[29]刘东升,王建民,孙家广.工程更改管理的设计与实现.计算机集成制造系统- CIMS, 2001, 7 (7) : 41~46
[30]刘清华.万立,钟毅芳.工程变更管理的分析与研究.计算机集成制造系统, 2000, 12, 6(6): 31~35
[31]魏莹.企业信息化解决方案应从PDM或PLM着手[J].机械工人, 2002, 7~8
[32]赵敏. PLM与企业信息化为什么要PLM.计算机应用, 2002, 20(8): 12~18
[33]曹鸣鹏,赵伟,许林英. J2EE技术及其实现[J],计算机应用, 2001, 21(10): 20~23
[34]邹蔚,周燕飞.基于J2EE的PDM体系结构框架[J].计算机应用研究. 2003, 20(8): 17~19
[35] LI Hai-yue, FENG Guo-qi, WANG Cheng-en. A Web-based Multi disciplinary Collaborative Design Environment.International Conference on Manufacturiong Automation, (ICMA2004), Wuhan, 2004
[36] Wang Aimin,Meng Mingchen,Huang Jingyuan.Modular product family design methodology based on design structure matrix,Computer Integrated Manufacturing Systems, 2003, 9(3): 214~219
[37] Qi Guoning,Gu Xinjian,Yang Qinghai,et al.Principle and key technologies of mass customization,Computer Integrated Manufacturing Systems, 2003, 9(9): 776~783
[38]马明旭,范玉顺,尹朝万.产品全生命周期结构模型研究.计算机集成制造系统, 2006, 8 (8): 1154~1156
[39] Peltonen H, Pitkabnen O , Sulonen R. Process–based view of product data management [J ]. Computer in Industry, 1996, 31: 195~203
[40]李欣,徐全生,李雅红.分布式PDM系统体系结构的研究.沈阳工业大学学报, 2002, 24(1): 47~49
[41]陈刚.柔性、开放式产品数据管理系统的设计与实现[博士学位论文].杭州:浙江大学, 1998, 3~6
[42]柴晓路. Web服务架构与开放互操作技术[M].北京:清华大学出版社, 2002
[43] Chu X.J.,Fan Y.Q.. Product Data Management Based on Web Technology,Integrated Manufacturing Systems, 1999, 10(2): 84~88
[44] ChristensenE, CurberaF, Meredith G, et al. Web Services Description Language(WSDL) 1.1 W3C Note[Z]. 2001
[45] Bray T, Paoli J, Sperberg-McQueen C M,et al.Extensible Markup Language(XML) 1.0[M].2nd ed.[s.1.]: W3C Reconmmendation, 2000
[46] Engelschall R S.Website META Language 2.0.9[M].[s.1.]: W3C Recommendation,2002
[47] Sperberg-McQueen C M,Thompson H.XML Schema 1.0[M].2nd ed.[s.1.]: W3C Recommendation, 2004
[48] Adler S, Berglund A, Garuso J, et al. Extensible Stylesheet Language(XSL)Version 1.0[M].[s.1.]: W3C Recommendation, 2001
[49] Erik Guttman. Automatic Discovery of IP Net-work services [J]. IEEE Internet Computing, 1999, 3(4): 71~80