涤纶和负离子粘胶长丝的Sirofil纺纱及其织物的探讨
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摘要
Sirofil 纺纱是在纺纱技术方面发展起来的一种新型的纺纱工艺,因其良好的经济效益和独特的纱线性能,逐渐为人们所关注。另外由于工业化程度的日益提高,空气的污染变得越来越严重,人们越来越渴望拥有优雅而清新的生活环境,这时所出现的负离子粘胶保健纤维,以其恒久的负离子发射功能、优良的抗菌杀菌功能和较强的远红外发射功能而受到世人的极大关注。而如何把 Sirofil 纺纱技术的优点和负离子粘胶功能纤维优良的特性很好的结合起来成为目前一项很有现实意思的课题。本课题正是基于此需要,在对有关理论进行探讨的同时,对涤纶粗纱和负离子粘胶长丝所纺制的 Sirofil 纱线及其织物进行了较为深入而全面的探讨。
首先本课题在改造后的 FA502 型细纱机上利用涤纶粗纱和负离子粘胶长丝进行 Sirofil 纺纱,并选取长丝与粗纱的间距、成纱捻度和长丝预加张力作为因子,作三因子三水平的正交实验,分析这三个因子的不同水平对所纺纱线性能的影响。最后经优化分析得到本试验的最优纺纱工艺参数配合:长丝与粗纱的间距为 10mm,捻度为 550个/m,张力片重量为9g。
在对同支数的纯涤纶单纱、纯粘胶单纱、Sirofil 纱的性能进行对比时,本文认为由于 Sirofil 纺纱独特的成纱工艺造成了 Sirofil 纱在断裂强力、断裂伸长率、粗细节和棉结、条干不匀率、毛羽指数等方面
Sirofil spinning is a kind of new-type spinning technology.Owing to its good profits and unique yarn property, people gradually pay attention to it. In addition, because of the quick improvement of the industrialization, the air pollution is more and more serious. People eagerly hope to have a graceful and fresh living environment.At this moment the appeared anion viscose fiber with its unique performance receives the great concern of people all over the world. But how to combine the advantage of Sirofil spinning technology with the excellent characteristic of the anion viscose fiber becomes a very significant subject at present. On the basis of this need, while probing into relevant theories, the subject makes an overall discussion on the function of Sirofil yarn and fabric with polyester roving and anion viscose filament.Firstly, we utilize polyester roving and anion viscose filament to carry on Sirofil spinning in a transformed Model FA502 spinning
machine, then select the space of filament and roving, the twist of Sirofil yarn, the pre-force of filament as three main factors and analyse the impact of their different levels on the yarn properties. The optimum spinning technology parameters are as followed: the space, 10mm; the twist of Sirofil yarn, 550 per meter; the weight of tension slice, 9g.Comparing the properties of pure polyester yarn, pure viscose yarn and Sirofil yarn, the paper thinks that because of its special spinning technology, Sirofil yarn is superior to the other two yarns in breaking force, breaking extension, the section of thickness and thinness, the cotton form, evenness and imperfection, hairness index, etc. In addition, the subject also discusses the relation between the structure characteristic of Sirofil spinning and the reduction of yarn hairness theoretically.Secondly, we weave a white cloth separately at laboratory by using pure cotton yarn, pure viscose yarn, Sirofil yarn(the organization and density of fabric is the same), and pretreat them before dyeing the three clothes with different dyeing technologies.Then, we test and compare the tear ability, wear ability, crease-resistant ability, rigidity and pliability, pendency ability, ventilate ability, dank ability, fluff-resistant ability of pure cotton fabric, pure viscose fabric and Sirofil fabric, and adopt grey cluster method of grey systematic theory to give a judge for the comprehensive properties of three different fabrics. Finally, the paper thinks that the comprehensive
property of pure cotton fabric is bad, the comprehensive properties of pure polyester fabric and Sirofil fabric are ordinary,and the Sirofil fabric is superior to pure polyester fabric and pure cotton fabric according to the degree of leanin to the good comprehensive property.At last, we use the machine called "Air Ion Counter" to test the anion launch ability of Sirofil frabic. The result is that the Sirofil fabric has a good anion launch function and it can strengthen people's immunities .
首先本课题在改造后的 FA502 型细纱机上利用涤纶粗纱和负离子粘胶长丝进行 Sirofil 纺纱,并选取长丝与粗纱的间距、成纱捻度和长丝预加张力作为因子,作三因子三水平的正交实验,分析这三个因子的不同水平对所纺纱线性能的影响。最后经优化分析得到本试验的最优纺纱工艺参数配合:长丝与粗纱的间距为 10mm,捻度为 550个/m,张力片重量为9g。
在对同支数的纯涤纶单纱、纯粘胶单纱、Sirofil 纱的性能进行对比时,本文认为由于 Sirofil 纺纱独特的成纱工艺造成了 Sirofil 纱在断裂强力、断裂伸长率、粗细节和棉结、条干不匀率、毛羽指数等方面
Sirofil spinning is a kind of new-type spinning technology.Owing to its good profits and unique yarn property, people gradually pay attention to it. In addition, because of the quick improvement of the industrialization, the air pollution is more and more serious. People eagerly hope to have a graceful and fresh living environment.At this moment the appeared anion viscose fiber with its unique performance receives the great concern of people all over the world. But how to combine the advantage of Sirofil spinning technology with the excellent characteristic of the anion viscose fiber becomes a very significant subject at present. On the basis of this need, while probing into relevant theories, the subject makes an overall discussion on the function of Sirofil yarn and fabric with polyester roving and anion viscose filament.Firstly, we utilize polyester roving and anion viscose filament to carry on Sirofil spinning in a transformed Model FA502 spinning
machine, then select the space of filament and roving, the twist of Sirofil yarn, the pre-force of filament as three main factors and analyse the impact of their different levels on the yarn properties. The optimum spinning technology parameters are as followed: the space, 10mm; the twist of Sirofil yarn, 550 per meter; the weight of tension slice, 9g.Comparing the properties of pure polyester yarn, pure viscose yarn and Sirofil yarn, the paper thinks that because of its special spinning technology, Sirofil yarn is superior to the other two yarns in breaking force, breaking extension, the section of thickness and thinness, the cotton form, evenness and imperfection, hairness index, etc. In addition, the subject also discusses the relation between the structure characteristic of Sirofil spinning and the reduction of yarn hairness theoretically.Secondly, we weave a white cloth separately at laboratory by using pure cotton yarn, pure viscose yarn, Sirofil yarn(the organization and density of fabric is the same), and pretreat them before dyeing the three clothes with different dyeing technologies.Then, we test and compare the tear ability, wear ability, crease-resistant ability, rigidity and pliability, pendency ability, ventilate ability, dank ability, fluff-resistant ability of pure cotton fabric, pure viscose fabric and Sirofil fabric, and adopt grey cluster method of grey systematic theory to give a judge for the comprehensive properties of three different fabrics. Finally, the paper thinks that the comprehensive
property of pure cotton fabric is bad, the comprehensive properties of pure polyester fabric and Sirofil fabric are ordinary,and the Sirofil fabric is superior to pure polyester fabric and pure cotton fabric according to the degree of leanin to the good comprehensive property.At last, we use the machine called "Air Ion Counter" to test the anion launch ability of Sirofil frabic. The result is that the Sirofil fabric has a good anion launch function and it can strengthen people's immunities .
引文
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30. K. R. Salhotra, Some Quality Aspects of Ply-spun Yams, Indian Journal of Textile research, 1987, 12, 197～200
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42.蒋国华,苎麻/蚕丝Sirofil纺纱探讨,纺织学报,2001,22(5),295～296
43.尹静,张元明,大麻Sirofil纺纱工艺及毛羽的探讨,上海纺织科技,2000,4,11～13
44.尹静,苎麻/涤纶Sirofil纺工艺研究及产品开发,【硕士学位论文】,上海,东华大学,2001
45.刘红义等,Sirofil纱毛羽减少机理的探讨,中原工学院学报,2002,12,37～39
46.于伟东,储才元,纺织物理,2002,东华大学出版社,上海,211～215
47.蔡毕霞等,织物结构与设计,1986,第二版,中国纺织出版社,北京,257～261
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49.罗巨涛,合成纤维及混纺纤维制品的染整,2002,中国纺织出版社,北京,11～16
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2.程隆棣,王静,李方田等,负氧离子纤维Sirofil纺纱工艺设计及产品性能测试,纺织科学研究,2003,1,22～26
3.毕鹏宇,陈跃华,负离子纺织品及其应用的研究,纺织学报,2000,6,99～101
4.蒋国华,苎麻/棉与负离子涤纶长丝Sirofil纺纱探讨,广西纺织科技,2003,32(1),40～42
5.邢声远,江锡夏,文永奋等,纺织新材料及其识别,2002,中国纺织出版社,北京,226～228
6.段菊兰,负离子纤维的性能与应用,金山油化纤,2001,2,53～56
7.张艳,陈跃华,负离子纺织品的研究与开发,上海纺织科技,2002,5,52～53
8.晏雄,产业用纺织品,2003,东华大学出版社,上海,21～22
9.饶剑辉,靳向煜,负离子纤维在非织造领域的应用,北京纺织,2003,5,17～19
10.钱军,Sirofil纺力学系统及系统补偿对成纱性能的影响,【硕士学位论文】,上海,东华大学,2003
11.刘红义,棉型Sirofil纺纱工艺与纱线性能研究,【硕士学位论文】,上海,东华大学,2003
12. L. R. G. Treloar, The Geometry of Multi-ply Yam, J. Text. Inst., 1956, V47, T348～368
13. D. E. A. PLATE, A. EMMAQNUEL, An alternative approach to two-fold weaving yam, Part Ⅰ: Control of surface fibers, J. Text. Inst., 1982, No. 3, 99～106
14.毕松梅等,Sirospun纺单纱纱线结构和捻度分布的分析,纺织学报,2000,21(5),289～292
15.陈怡星,赛络纺新工艺的纺纱质量及纱线结构研究,纺织学报,1986,9,517～522
16.陈怀智,赛络纺纱线的捻度,毛纺科技,1998,4,4～7
17.陈怀智,再论赛络纺纱线的捻度,毛纺科技,2000,4,14～19
18.陆凯,赛络菲尔纺成纱机理探讨,纺织学报,2000,21(4),204～207
19. Menghe Miao, Influence of Machine Variables on Two-Strand Yarn Spinning Geometry, T. R. J., 1993, 63(2), 116～120
20.蔡智杰等,双纺纱成纱区几何状态和单纱捻度的试验研究,中国纺织大学学报,1993,19(5),95～100
21.魏铭森,季涛,赛洛纺加捻过程的理论分析,纺织高校基础科学学报,1999,12(2),166～169
22.魏铭森,季涛,双纺纱成纱机理的理论分析,南通工学院学报,1997,13(3),66～71
23.曲长义,赛络纺纱成纱机理的探讨,纺织学报,1991,12(3),111～113
24.李慧暄,赛络纺纱捻度分布与结构分析,纺织学报,1994,15(1),8～10
25.张弦,朱宝瑜等,赛络纺纱捻度研究,西北纺织工学院学报,1999,13(1),84～87
26.侯秀良,刘启国,朱宝瑜,赛络纺纱成纱机理探讨,毛纺科技,2000,1,34～38
27.张尚勇,叶汶祥,刘宏等,赛络菲尔纱降低细纱毛羽的研究,武汉科技学院学报,2002,15(5),1～6
28.张一鸣,何朝军,桂长明等,赛络纺涤粘复合纱的结构分析,棉纺织技术,2000,28(9),529～531
29. D. E. A. PLATE, Part Ⅴ: The properties of two-strand yarns, J. Text. Inst., 1983, No. 6, 320～328
30. K. R. Salhotra, Some Quality Aspects of Ply-spun Yams, Indian Journal of Textile research, 1987, 12, 197～200
31. S. P. Chu, K. E S. Cheng, Siro-spun Vs. Two-ply, Textile Asia, 1995, 5, 48～57
32. K. P. S. Cheng, Y. L. How and M. N. Sun, Siro-spun Charicteristics, Textile Asia, 1992, 12, 70～71
33. K. P. S. Cheng, Y. L. How, M. N. Sun, Siro-spun Charicteristics Ⅱ, Textile Asia, 1993, 2, 67～70
34. K. P. S. Cheng, M. N. Sun, Effect of Strand and Twist Multiplier on Cotton Sirospun Yarn, Textile Res. J., 1998, 7, 520～527
35. A. Mukhopadhyay, S. K. Puni & Rupa Das, Polyester Worsted Siro Yarn, Textile Res. J., 1987, 11, 68～72
36. S M Ishtiaque, K. Dhawan, Ajay Saxena and Jai Prakash, Siro Yarn Mechanics, Textile Asia, 1988, 9, 118～120
37.梁惠,张一平,Sirofil纱线的强伸及耐磨性分析,郑州纺织工学院学报,1998,9(4),36～38
38.侯祖龄,双组分纺纱技术的最新进展及应用前景,上海毛麻科技,2000,4,8～14
39.姚穆,周锦芳,杨淑珍等,纺织材料学,1997,第二版,中国纺织出版社,北京,194～200
40.顾志平,双组分纺纱技术及应用,北京纺织,2001,4,24～28
41.庄楚强,吴亚森,应用数理统计基础,1999,华南理工大学出版社,广州
42.蒋国华,苎麻/蚕丝Sirofil纺纱探讨,纺织学报,2001,22(5),295～296
43.尹静,张元明,大麻Sirofil纺纱工艺及毛羽的探讨,上海纺织科技,2000,4,11～13
44.尹静,苎麻/涤纶Sirofil纺工艺研究及产品开发,【硕士学位论文】,上海,东华大学,2001
45.刘红义等,Sirofil纱毛羽减少机理的探讨,中原工学院学报,2002,12,37～39
46.于伟东,储才元,纺织物理,2002,东华大学出版社,上海,211～215
47.蔡毕霞等,织物结构与设计,1986,第二版,中国纺织出版社,北京,257～261
48.朱世林,纤维素纤维制品的染整,2002,中国纺织出版社,北京,29～64
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