松矿3号竖井提升机监控系统研究
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摘要
目前,国内矿山竖井提升机的电控系统主要由继电器、接触器等触点元件组成,系统控制精度不高且维护量大。提升机电力拖动系统采用的是交流电机转子串电阻的调速方式,其速度控制不够平滑,人员乘坐的舒适性低。
为适应矿山竖井提升机控制系统自动化和高性能运行的需求,作者对云南锡业集团松矿3号竖井提升机电控系统进行了改造。其中包括对3号竖井提升机调速系统和控制回路的改造、上位机监控软件的开发和视频监控系统的设计。调速系统经改造后采用变频调速的方式,降低了能源消耗,同时也提高了提升机运行的稳定性。控制回路采用了PLC控制方式,大大提高了系统的可靠性和控制精度。上位机监控系统是在Visual C++的开发环境下编写的,通过上位机与PLC的通信,在界面上显示提升机的运行参数:给定速度、实际速度、电枢电流、液压油压力、提升机位置、故障报警显示以及安全回路的保护情况,使用户能够清楚直观了解到矿井提升机的运行情况。视频监控系统根据现场情况,使摄像机接收的视频信号通过相应的传输介质,输入到上位机的视频采集卡中,通过上位机监控系统中的视频采集模块,采集并显示图像,用户根据图像对现场实施监控。
通过以上的改造设计,松矿3号竖井提升机的安全性和稳定性得到大幅度地提高,安全可靠的监控系统不仅保证了矿山生产的顺利进行,而且保障了人员的人身安全,将会给企业带来巨大的经济效益和社会效益。
At present, the mine hoister electrical control system in domestic is consisted of relays,contactors,and other contact devices,poor system control precision with a large quantity of maintenance.The hoister electric drive system adopts the manner of AC motor rotor in series with resistances,speed control is not smooth,and the comfort is low.
To adapt the demand for automation and high-performance operation of the mine hoister control system,the author has transformed the 3rd mine hoister electrical control system of Song Mine belongs to Yunnan Tin Group.Including the improvement of 3rd mine hoister speed control system and control loop、development of PC monitoring software and design of video surveillance system.After the improvement,the speed control system adopts the manner of VWF,it can reduce energy consumption,also improve stability of hoister operation.Control loop adopts the manner of PLC,reliability of the system and the control accuracy have been increased greatly.PC monitoring software was programmed under the environment of Visual C++,through the communication between PC and PLC,it can show the operating parameters on the interface.These operating parameters contain given speed、actual speed、armature current、hydraulic oil pressure、hoister position、fault alarm display and protection of safety circuit.These can make users realize the operation of the mine hoister clearly. According to the situation,the video surveillance system make the video signal received by CCD be inputted to the Video Capture Card,through the transmission medium.The video surveillance system can capture and display the video through the video capture module of the PC monitoring system.Users implement monitoring according to the video.
Through the design of improvement, the security and stability of 3rd mine hoister belongs to Song Mine will be improved greatly. The safe and reliable monitoring system not only make sure mine production be working well, but also ensure the personal safety, it will bring plenty of economic and social benefits to the corporation.
为适应矿山竖井提升机控制系统自动化和高性能运行的需求,作者对云南锡业集团松矿3号竖井提升机电控系统进行了改造。其中包括对3号竖井提升机调速系统和控制回路的改造、上位机监控软件的开发和视频监控系统的设计。调速系统经改造后采用变频调速的方式,降低了能源消耗,同时也提高了提升机运行的稳定性。控制回路采用了PLC控制方式,大大提高了系统的可靠性和控制精度。上位机监控系统是在Visual C++的开发环境下编写的,通过上位机与PLC的通信,在界面上显示提升机的运行参数:给定速度、实际速度、电枢电流、液压油压力、提升机位置、故障报警显示以及安全回路的保护情况,使用户能够清楚直观了解到矿井提升机的运行情况。视频监控系统根据现场情况,使摄像机接收的视频信号通过相应的传输介质,输入到上位机的视频采集卡中,通过上位机监控系统中的视频采集模块,采集并显示图像,用户根据图像对现场实施监控。
通过以上的改造设计,松矿3号竖井提升机的安全性和稳定性得到大幅度地提高,安全可靠的监控系统不仅保证了矿山生产的顺利进行,而且保障了人员的人身安全,将会给企业带来巨大的经济效益和社会效益。
At present, the mine hoister electrical control system in domestic is consisted of relays,contactors,and other contact devices,poor system control precision with a large quantity of maintenance.The hoister electric drive system adopts the manner of AC motor rotor in series with resistances,speed control is not smooth,and the comfort is low.
To adapt the demand for automation and high-performance operation of the mine hoister control system,the author has transformed the 3rd mine hoister electrical control system of Song Mine belongs to Yunnan Tin Group.Including the improvement of 3rd mine hoister speed control system and control loop、development of PC monitoring software and design of video surveillance system.After the improvement,the speed control system adopts the manner of VWF,it can reduce energy consumption,also improve stability of hoister operation.Control loop adopts the manner of PLC,reliability of the system and the control accuracy have been increased greatly.PC monitoring software was programmed under the environment of Visual C++,through the communication between PC and PLC,it can show the operating parameters on the interface.These operating parameters contain given speed、actual speed、armature current、hydraulic oil pressure、hoister position、fault alarm display and protection of safety circuit.These can make users realize the operation of the mine hoister clearly. According to the situation,the video surveillance system make the video signal received by CCD be inputted to the Video Capture Card,through the transmission medium.The video surveillance system can capture and display the video through the video capture module of the PC monitoring system.Users implement monitoring according to the video.
Through the design of improvement, the security and stability of 3rd mine hoister belongs to Song Mine will be improved greatly. The safe and reliable monitoring system not only make sure mine production be working well, but also ensure the personal safety, it will bring plenty of economic and social benefits to the corporation.
引文
[1]王朝晖.矿山提升系统新技术及装备(第一版).北京:煤炭工业出版社,1999
[2]王志甫.矿山固定机械与运输设备.徐州:中国矿业大学出版社,2006
[3]洛阳矿山机械工程设计研究院.矿山机械(第一版).北京:机械工业出版社,2002
[4]《矿井提升机故障处理和技术改造》编委会.矿井提升机故障处理和技术改造(第一版).北京:机械工业出版社,2005
[5]陈维健,齐秀丽.矿井运输机提升设备.徐州:中国矿业大学出版社,1989
[6]张利平.液压传动系统及设计(第一版).北京:化学工业出版社,2005
[7]裴九芳.基于LabVIEW的矿井提升机监控系统[硕士学位论文].淮南:安徽理工大学,2005
[8]He Wanku.An improvement on safety braking performance of mine hoisting system.Colliery Mechanism,2003,37(1):60-62
[9]曹大鹏.矿井提升机交-直-交可逆调速系统的研究[硕士学位论文].淮南:安徽理工大学,2006
[10]谭国俊,罗金盛,陶永正等.基于S7—300 PLC的提升机变频调速系统设计.电气传动,2007,37(3):53
[11]王清灵,龚幼民.现代矿井提升机电控系统研究(第一版).北京:机械工业出版社,1996.
[12]孙玉蓉,杜竞贤.矿井提升机(第一版).北京:煤炭工业出版社,1980.
[13]张少军,杜金城.交流调速原理及应用(第一版).北京:中国电力出版社,2003
[14]陈伯时,陈敏逊.交流调速系统(第一版).北京:机械工业出版社,1998
[15]张燕宾.电动机变频调速图解(第一版).北京:中国电力出版社,2003
[16]马宁,孔红.S7-300PLC和MM440变频器的原理与应用(第一版).北京:机械工业出版社,2006
[17]马小亮.大功率交-交变频调速及矢量控制技术(第一版).北京:机械工业出版社,1996
[18]任国雄,任致程.特种变频器实用手册(第一版).北京:中国电力出版社,2006
[19]中华人民共和国能源部.《煤矿安全规程》1992年版执行说明.太原:山西科学技术出版社,1993
[20]吕菊花.SIEMENS S7构成的PLC在提升机设备中的应用.湖南有色金属,2003,19(2):50-52
[21]S.Da'na,A.Sagahyroon,A.Elrayes,etal.Development of a monitoring and control platform for PLC-based applications.Computer Standards & Interfaces,2008,30(3):157-166
[22]周万珍,高鸿斌.PLC分析与设计应用(第一版).北京:电子工业出版社,2004
[23]Jerome T M.Automatic rapid transit system.Canada Vancouver:The Greater Vancouver Transportation Authority,1993
[24]廖常初.S7-200基础教程(第一版).北京:机械工业出版社,2006
[25]Formerly the Southwest Educational Development Laboratory.SIMATIC S7-200PROGRAMMABLE LOGIC CONTRLLOR.2002
[26]张万忠.可编程控制器入门与应用实例.北京:中国电力出版社,2005
[27]Peter Schramm,Edwin Naroska,Peter Resch,etal.A Service Gateway for Networked Sensor Systems.IEEE Pervasive Computing,2004,3(1):66-74
[28]卢宁,张晋宏.一种用PLC和旋转编码器测量位移的方法.机械工程及自动化,2007,8(4):154-155
[29]王永华.现代电气及可编程控制技术(第一版).北京:北京航空航天大学出版社,2002
[30]王曙光,魏秋月,张高记.S7-200PLC应用基础与实例(第一版).北京:人民邮电出版社,2007
[31]赵修民.电流互感器.太原:山西科学教育出版社,1980.
[32]Dietfried Kollmorgen.Remote elevator monitoring-benefits and experience to date.LIFT-REPORT,1999(25)
[33]Wang Peng,Luo Chengmu,Zhang Guixin.Electronic current transformer based on low-power current transformer.Dianli Xitong Zidonghua,2006,30(4):54-57
[34]藏文周.矿井提升机械(第一版).北京:冶金工业出版社,1993
[35]吴良宝,倪善生.液压测试技术(第一版).上海:上海交通大学出版社,1995
[36]Boris Murmann.Digitally Assisted Analog Circuits.IEEE Micro,2006,26(2): 38-47
[37]ADC 0830/ADC 0831/ADC 0832 8-Bit Up Compatible,Double-Buffered A to D Converters National Semiconductor.1995
[38]J.Harley.The Linear Transformer Tree.IEEE Transactions on Computers,1968,17(8):85-89
[39]张筠莉,刘书智.Visual C++实践与提高—串口通信与工程应用篇(第一版).北京:中国铁道出版社,2005
[40]Glenn A.Myers,Keith R.Sherman.Eye Monitor:Microcomputer-Based Instrument uses an Internal Mode to Track the Eye.Computer,1991,24(3):14-21
[41]陈小平.在监控系统设计中需要注意的几个问题.智能建筑与城市信息,2005,43(9):113
[42]张军安.C++程序设计基础教程.西安:西北工业大学出版社,2005
[43]Templeman Olsen.Visual C++.net Programming.Peking:Tsinghua University Press,2002
[44]Kruglinski.Visual C++ Technology Low-down.Peking:Tsinghua University Press,1996
[45]思维科技,刘祎玮.Visual C++视频/音频开发实用工程案例精选(第一版).北京:人民邮电出版社,2005
[46]海康威视产品手册(第一版).杭州海康威视数字技术有限公司,2005
[47]Diomidis Spinellis.Version Control Systems.IEEE Software,2005,22(5):108-109
[48]Microsoft Corporation.Microsoft MSDN Library Visual Studio 2005,2005
[49]http://www.hikvision.com/——杭州海康威视网站
[50]http://www.gkong.com/——中华工控网
[2]王志甫.矿山固定机械与运输设备.徐州:中国矿业大学出版社,2006
[3]洛阳矿山机械工程设计研究院.矿山机械(第一版).北京:机械工业出版社,2002
[4]《矿井提升机故障处理和技术改造》编委会.矿井提升机故障处理和技术改造(第一版).北京:机械工业出版社,2005
[5]陈维健,齐秀丽.矿井运输机提升设备.徐州:中国矿业大学出版社,1989
[6]张利平.液压传动系统及设计(第一版).北京:化学工业出版社,2005
[7]裴九芳.基于LabVIEW的矿井提升机监控系统[硕士学位论文].淮南:安徽理工大学,2005
[8]He Wanku.An improvement on safety braking performance of mine hoisting system.Colliery Mechanism,2003,37(1):60-62
[9]曹大鹏.矿井提升机交-直-交可逆调速系统的研究[硕士学位论文].淮南:安徽理工大学,2006
[10]谭国俊,罗金盛,陶永正等.基于S7—300 PLC的提升机变频调速系统设计.电气传动,2007,37(3):53
[11]王清灵,龚幼民.现代矿井提升机电控系统研究(第一版).北京:机械工业出版社,1996.
[12]孙玉蓉,杜竞贤.矿井提升机(第一版).北京:煤炭工业出版社,1980.
[13]张少军,杜金城.交流调速原理及应用(第一版).北京:中国电力出版社,2003
[14]陈伯时,陈敏逊.交流调速系统(第一版).北京:机械工业出版社,1998
[15]张燕宾.电动机变频调速图解(第一版).北京:中国电力出版社,2003
[16]马宁,孔红.S7-300PLC和MM440变频器的原理与应用(第一版).北京:机械工业出版社,2006
[17]马小亮.大功率交-交变频调速及矢量控制技术(第一版).北京:机械工业出版社,1996
[18]任国雄,任致程.特种变频器实用手册(第一版).北京:中国电力出版社,2006
[19]中华人民共和国能源部.《煤矿安全规程》1992年版执行说明.太原:山西科学技术出版社,1993
[20]吕菊花.SIEMENS S7构成的PLC在提升机设备中的应用.湖南有色金属,2003,19(2):50-52
[21]S.Da'na,A.Sagahyroon,A.Elrayes,etal.Development of a monitoring and control platform for PLC-based applications.Computer Standards & Interfaces,2008,30(3):157-166
[22]周万珍,高鸿斌.PLC分析与设计应用(第一版).北京:电子工业出版社,2004
[23]Jerome T M.Automatic rapid transit system.Canada Vancouver:The Greater Vancouver Transportation Authority,1993
[24]廖常初.S7-200基础教程(第一版).北京:机械工业出版社,2006
[25]Formerly the Southwest Educational Development Laboratory.SIMATIC S7-200PROGRAMMABLE LOGIC CONTRLLOR.2002
[26]张万忠.可编程控制器入门与应用实例.北京:中国电力出版社,2005
[27]Peter Schramm,Edwin Naroska,Peter Resch,etal.A Service Gateway for Networked Sensor Systems.IEEE Pervasive Computing,2004,3(1):66-74
[28]卢宁,张晋宏.一种用PLC和旋转编码器测量位移的方法.机械工程及自动化,2007,8(4):154-155
[29]王永华.现代电气及可编程控制技术(第一版).北京:北京航空航天大学出版社,2002
[30]王曙光,魏秋月,张高记.S7-200PLC应用基础与实例(第一版).北京:人民邮电出版社,2007
[31]赵修民.电流互感器.太原:山西科学教育出版社,1980.
[32]Dietfried Kollmorgen.Remote elevator monitoring-benefits and experience to date.LIFT-REPORT,1999(25)
[33]Wang Peng,Luo Chengmu,Zhang Guixin.Electronic current transformer based on low-power current transformer.Dianli Xitong Zidonghua,2006,30(4):54-57
[34]藏文周.矿井提升机械(第一版).北京:冶金工业出版社,1993
[35]吴良宝,倪善生.液压测试技术(第一版).上海:上海交通大学出版社,1995
[36]Boris Murmann.Digitally Assisted Analog Circuits.IEEE Micro,2006,26(2): 38-47
[37]ADC 0830/ADC 0831/ADC 0832 8-Bit Up Compatible,Double-Buffered A to D Converters National Semiconductor.1995
[38]J.Harley.The Linear Transformer Tree.IEEE Transactions on Computers,1968,17(8):85-89
[39]张筠莉,刘书智.Visual C++实践与提高—串口通信与工程应用篇(第一版).北京:中国铁道出版社,2005
[40]Glenn A.Myers,Keith R.Sherman.Eye Monitor:Microcomputer-Based Instrument uses an Internal Mode to Track the Eye.Computer,1991,24(3):14-21
[41]陈小平.在监控系统设计中需要注意的几个问题.智能建筑与城市信息,2005,43(9):113
[42]张军安.C++程序设计基础教程.西安:西北工业大学出版社,2005
[43]Templeman Olsen.Visual C++.net Programming.Peking:Tsinghua University Press,2002
[44]Kruglinski.Visual C++ Technology Low-down.Peking:Tsinghua University Press,1996
[45]思维科技,刘祎玮.Visual C++视频/音频开发实用工程案例精选(第一版).北京:人民邮电出版社,2005
[46]海康威视产品手册(第一版).杭州海康威视数字技术有限公司,2005
[47]Diomidis Spinellis.Version Control Systems.IEEE Software,2005,22(5):108-109
[48]Microsoft Corporation.Microsoft MSDN Library Visual Studio 2005,2005
[49]http://www.hikvision.com/——杭州海康威视网站
[50]http://www.gkong.com/——中华工控网