AA/AMPS-LDH插层聚合及有机/无机复合高吸水树脂的制备与性能研究
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摘要
高吸水性树脂具有优异的吸水及保水性能,广泛应用于工业、农业及人们的日常生活中,但耐盐及耐热性不足。水滑石(LDH)是一种以天然矿物的形式存在的典型的多功能阴离子层状粘土,并且可以人工合成。本文为了改善高吸水树脂的耐盐性及耐热性,以水滑石为主体,以丙烯酸(AA)、2-丙烯酰胺基-2-甲基丙磺酸(AMPS)为客体,采用离子交换法分别制备了AA、AMPS单插层的LDH(AA-LDH或AMPS-LDH)以及AA和AMPS共插层的LDH(AA/AMPS-LDH);并以具有限域空间的LDH作为“纳米反应器”,实现了客体在LDH层间的自由基聚合;此外,还通过插层-原位聚合法制备了有机无机复合高吸水树脂并对其吸水性能进行了深入研究。主要工作如下:
     1.以镁铝硝酸根水滑石(MgAl-NO_3-LDH)为前体,以AA、AMPS为客体,采用离子交换法分别制备了单插层的AA-LDH或AMPS-LDH以及共插层的AA/AMPS-LDH,并用XRD、FT-IR、ICP和元素分析法对其进行了表征。结果表明:随着投入量AMPS与AA摩尔比的增加,(003)衍射峰的2θ角向小角度方向移动,d_(003)值逐渐增大,但所有2θ与d_(003)的值都处于AA、AMPS单独插层LDH的2θ与d_(003)值之间,且AA与AMPS的实际插入量与投料量基本一致。
     2.以具有限域空间的LDH为“纳米反应器",过硫酸钾(K_2S_2O_8)为引发剂,成功实现了客体在LDH层间的聚合,用XRD、TG-DTA对其结构和热性能进行了分析。结果表明:发生层间聚合后LDH的(003)衍射峰的2θ角向大角度方向移动,d_(003)值变小;共插层的LDH发生层间聚合后热稳定性提高。
     3.利用CO_3(2-)强离子交换特性成功置换出了LDH层间聚合物P(AA-co-AMPS)。经GPC测定,以混合的磷酸盐溶液为参比,当投料比n_(AA):n_(AMPS)=1:9,6:4和9:1时,共聚物的数均分子量(Mn)分别为50010、20000和20933g/mol。
     4.以AA、AMPS为原料,过硫酸钾(K_2S_2O_8)为引发剂,N,N'二甲基双丙烯酰胺(NMBA)为交联剂,分别以NO_3-LDH、AMPS-LDH、AA/AMPS-LDH为添加剂,在n_(AA):n_(AMPS)=85:15,中和度90%,单体浓度35%,交联剂用量0.05%(占单体质量的比例,下同),引发剂用量0.1%,添加剂用量5%,反应温度75℃的条件下,采用水溶液聚合法制备了有机无机复合高吸水树脂。研究结果表明:
     (1)添加AA/AMPS-LDH的高吸水树脂吸液率、吸水速率、热稳定性等性能优于纯有机树脂及添加NO_3-LDH的树脂,其中AA/AMPS-LDH添加量为5%的树脂与纯有机树脂比较,吸水率、吸盐率(0.9%NaCl溶液)、热稳定性分别提高了27.7%、51.5%与50℃左右。
     (2)在不同盐溶液、不同盐浓度下对添加AA/AMPS-LDH、NO_3-LDH的树脂的吸液能力进行了研究,结果表明添加AA/AMPS-LDH的树脂性能均优于添加NO_3-LDH的树脂。
     (3)XRD与FT-IR表征证明,在合成树脂的过程中AA/AMPS-LDH层板被剥离或者层间距被扩张,通过自由基共聚合获得了Poly(AA-co-AMPS)/LDH纳米复合结构。
Superabsorbent polymers,which can absorb and retain extremely large amounts of liquid relative to their own mass,have been widely used in industry,agriculture and people's daily life,due to their excellent characteristics.However,some properties such as swelling ability in saline solution and thermal stability still need to be improved.Layered double hydroxides(LDH),a family of multifunctional lamellar clays,are a large type of naturally occurring and synthetic materials.In the present dissertation,LDH were chosen as host material,while acrylic acid(AA) and 2-acrylamido-2-methyl propane sulfonic acid(AMPS) as guest species. AA-intercalated LDH(AA-LDH),AMPS-intercalated LDH(AMPS-LDH) and AA/AMPS-cointercalated LDH(AA/AMPS-LDH) have been successfully synthesized by ion-exchange method.The radical polymerization of AA, AMPS monomers or both kinds of monomers intercalated in LDH has been achieved using LDH as a nanoreactor.The main investigation and results were as follows.
     With Mg_2Al-NO_3-LDH as precursor,AA and AMPS as guest species, AA-LDH,AMPS-LDH and AA/AMPS-LDH have successfully synthesized by ion-exchange method.The structure and chemical composition of the intercalated LDH were characterized by XRD,FT-IR,ICP and elemental analysis.It was found that the(003) diffraction peak progressively shifts to lower 2θvalues with the increase in molar ratio of AMPS to AA,indicating the basal spacing d_(003) increases gradually.However,the values of d_(003) and 2θof cointercalated LDH are between those of mointercalated LDH.The AA/AMPS molar ratios for the cointercalated LDH are similar to the initial feeding ratio of AA/AMPS.
     The radical polymerization of AA,AMPS monomers or their compounds within the interlayer of MgAl-LDH have been performed by using LDH as a novel nanoreactor and K_2S_2O_8 as initiator.The structures and thermal stability of the as-obtained products have been investigated by XRD and TG-DTA in detail.The results show that,after radical polymerization of AA and AMPS, the LDH possess higher 20 values for(003) diffraction peak,smaller basal spacing d_(003) and improved thermal stability.
     P(AA-co-AMPS),the product after interlayer polymerization,was successfully obtained through exchange of the polymer within the interlayer by carbonate anions.GPC reveals the P(AA-co-AMPS) have the number-average molecular weight(Mn) of 50010,20000 and 20933g/mol using phosphate mixture as standards when the molar ratio of AA/AMPS is 1:9,6:4,9:1.
     The organic-inorganic composite superabsorbent was prepared by in situ free-radical aqueous copolymerization of AA and AMPS,with NO_3-LDH, AMPS-LDH,AA-AMPS/LDH as additive,N,N'-methylenebisacrylamide (NMBA) as crosslinker and potassium persulfate(KPS) as initiator.The preparation condition of the superabsorbent is as following.The monomer mol ratio(n_(AA):n_(AMPS)) was 85:15,neutralization of monomer was 90%,the monomer concentration was 35%,the amount of crosslinker,initiator and LDH was 0.05%,0.1%and 5%of total monomers,respectively,the temperature was 75℃and the reaction time was 3h.The results are below:
     (1)The superabsorbent incorporated AA/AMPS-LDH possessed higher water absorbency,swelling rate and thermal stability than the pure superabsorbent and the superabsorbent incorporated NO_3-LDH.Results also show that the incorporation of 5wt%AA-AMPS/LDH into polymer matrix increased the water absorbency significantly by 27.7%in water and 51.5%in 0.9wt%NaCl solution,and increased the thermal stability by 50℃.
     (2)The water absorbency of the as-obtained superabsorbents incorporated, with different LDH was investigated in various saline solutions.Results showed that the water absorbency of the superabsorbent incorporated AA/AMPS-LDH was always higher than that of the superabsorbent incorporated NO_3-LDH in various external saline solutions with the same concentration.
     (3)The results of XRD and FT-IR indicated that the AA/AMPS-LDH layers were exfoliated or highly expanded in superabsorbent composites and poly(AA-co-AMPS)/LDH nanocomposite was obtained by in situ copolymerization.
引文
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