基于网络的数控机床在线加工远程控制系统的研究
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摘要
随着科学技术的不断发展,机械制造业对产品的质量提出了更高的要求。但是纵观国内数控机床的使用情况,相当一部分数控机床的利用率还不是很高,效率还没有充分发挥。造成这种现象的原因主要是早期数控设备都不具有网络功能,使身处异地的零件程序设计工程师、设备维护专家不能及时掌握数控机床的加工、使用信息。因此,设计一套远程控制系统使数控机床成为网络资源的一部分,是提高数控机床使用效率的有效方法。
本文研究工作获得国家“863”计划课题“大型复杂型面回转体的高速车铣技术”项目支撑,目标是研究与设计数控机床在线加工远程控制系统。本文以高速切削工程技术中心的XS6380立式数控铣床为研究对象,利用该机床自带的RS-232C串行接口作为通讯口,以VB6.0作为开发工具,进行了以下几方面的研究:
(1)在服务器微机与NUM 1020数控铣床的通讯方面做了以下研究:通过数控机床上配有的RS-232C串行接口作为通信的突破口,深入研究RS-232C的引脚定义、数控系统的结构、CNC与PC机之间的接线方式、数控程序的格式、通讯参数的设定、通信方式、流传输协议设定,实现数控机床与本地服务机的通讯。
(2)在计算机网络的建立、实现本地服务器微机与远程主控室微机的通信方面做了以下研究:①进行网络拓扑、连接方式、通讯协议的选择,将由远程CAD/CAM软件直接生成的数控程序、控制参数等传输到服务器上,并且在服务器端无人职守的情况下,自动从服务器微机将数控加工程序以文本文件的形式传输到数控加工机床上的存储器内,实现数控程序、控制参数、控制命令等的网络传输;②将采集到的数控系统的状态信息实时显示在客户端。
(3)采用基于可视化界面的VB6.0作为开发平台,进行用户界面设计、串口通信设计和网络通信设计,开发了数控系统在线加工远程控制系统软件。
With the development of technology and science,Machine manufacturing gives a higher request to the quality of product.But if you give a vertical look to the use of domestic numerical control tools,you can know that quite a number of numerical control tools makes less use of,and their efficiencies are not bring into full play.The main factor of these phenomena is that they are have not network function,so part programs designers and experts of machine maintenance cannot get operating information in time.It is a effectual way to improve numerical controls efficiency by designing a remote control system which can make Numerical control tools a part of network resources.
The project of this thesis is supported by“high speed Turn-milling technology on large-scale complicated revolving body surface”,aims to study and design a online remote control system on Numerical control tools.
This paper gives a detail research to XS6380 upright numeral control milling machine of numerical control belonged to Engineering Technology Center for High Speed Machining.It uses RS-232C series interface as a communication interface.We use VC++6.0 as a development tool,and give some research as fellows:
(1) The communication of local server computer and NUM1020 CNC is researched:RS-232C series interface is used as communication breakthrough,RS-232C’s pins definition,numerical control system configuration,the connection mode between CNC and PC,format of numerical control program,communication parameter definition,communication mode,and stream transfer protocol definition are lucubrated.The communication between CNC and local server PC is made true.
(2) The research of building Computer net,realizing the net communication between local server PC and remote client PC at maincontrol room is done.Include:firstly,Web topology,juncture mode and communication protocol are chosen.Large NC programs and control parameters are transferred from remote PC to local server computer,then are transferred to CNC s memory automatically in the form of text file.NC program and control parameters are loaded through long-distance and are transferred by internet/intranet;secondly, real-time state information acquired from NC can be displayed on remote client.
(3) Microsoft Visual Basic 6.0 based on Windows is used as development tool. User interface,serial communication and network communication are designed,online remote control system on NC is developed.
本文研究工作获得国家“863”计划课题“大型复杂型面回转体的高速车铣技术”项目支撑,目标是研究与设计数控机床在线加工远程控制系统。本文以高速切削工程技术中心的XS6380立式数控铣床为研究对象,利用该机床自带的RS-232C串行接口作为通讯口,以VB6.0作为开发工具,进行了以下几方面的研究:
(1)在服务器微机与NUM 1020数控铣床的通讯方面做了以下研究:通过数控机床上配有的RS-232C串行接口作为通信的突破口,深入研究RS-232C的引脚定义、数控系统的结构、CNC与PC机之间的接线方式、数控程序的格式、通讯参数的设定、通信方式、流传输协议设定,实现数控机床与本地服务机的通讯。
(2)在计算机网络的建立、实现本地服务器微机与远程主控室微机的通信方面做了以下研究:①进行网络拓扑、连接方式、通讯协议的选择,将由远程CAD/CAM软件直接生成的数控程序、控制参数等传输到服务器上,并且在服务器端无人职守的情况下,自动从服务器微机将数控加工程序以文本文件的形式传输到数控加工机床上的存储器内,实现数控程序、控制参数、控制命令等的网络传输;②将采集到的数控系统的状态信息实时显示在客户端。
(3)采用基于可视化界面的VB6.0作为开发平台,进行用户界面设计、串口通信设计和网络通信设计,开发了数控系统在线加工远程控制系统软件。
With the development of technology and science,Machine manufacturing gives a higher request to the quality of product.But if you give a vertical look to the use of domestic numerical control tools,you can know that quite a number of numerical control tools makes less use of,and their efficiencies are not bring into full play.The main factor of these phenomena is that they are have not network function,so part programs designers and experts of machine maintenance cannot get operating information in time.It is a effectual way to improve numerical controls efficiency by designing a remote control system which can make Numerical control tools a part of network resources.
The project of this thesis is supported by“high speed Turn-milling technology on large-scale complicated revolving body surface”,aims to study and design a online remote control system on Numerical control tools.
This paper gives a detail research to XS6380 upright numeral control milling machine of numerical control belonged to Engineering Technology Center for High Speed Machining.It uses RS-232C series interface as a communication interface.We use VC++6.0 as a development tool,and give some research as fellows:
(1) The communication of local server computer and NUM1020 CNC is researched:RS-232C series interface is used as communication breakthrough,RS-232C’s pins definition,numerical control system configuration,the connection mode between CNC and PC,format of numerical control program,communication parameter definition,communication mode,and stream transfer protocol definition are lucubrated.The communication between CNC and local server PC is made true.
(2) The research of building Computer net,realizing the net communication between local server PC and remote client PC at maincontrol room is done.Include:firstly,Web topology,juncture mode and communication protocol are chosen.Large NC programs and control parameters are transferred from remote PC to local server computer,then are transferred to CNC s memory automatically in the form of text file.NC program and control parameters are loaded through long-distance and are transferred by internet/intranet;secondly, real-time state information acquired from NC can be displayed on remote client.
(3) Microsoft Visual Basic 6.0 based on Windows is used as development tool. User interface,serial communication and network communication are designed,online remote control system on NC is developed.
引文
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[26]张允刚,常春,刘伟等.基于Socket和多线程的远程监控系统.控制工程.2006.13(2):175-177.
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[28]胡晓莉,吴刚,靳世久.RTL8019AS及其在嵌入式以太网系统中的应用.仪器仪表学报.2004.25(4):275-277
[29]黄湛,龙伟.远程视频技术在网络数控加工监控中的应用.机械.2002.29(2):76-78.
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[34]郭鼎印.计算机基础教程.哈尔滨:黑龙江科学技术出版社,1999.261-76
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[36]谢瑞和.串口技术大全.北京:清华大学出版社,2003.46-49
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[41]郑龙,孙建业,张志军.基于控制岛的数控机床远程控制系统研究.科技风. 2008.(101):50-51
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[2]张浩,王坚,乔非等.制造企业多媒体远程服务与工程系统的规划设计.组合机床与自动化加工技术.1998.(8)
[3]朱志浩,樊留群等.远程服务技术在设备维修领域的应用.组合机床与自动化加工技术.1999.(6)
[4]庄殿铮等.基于Internet的数控机床远程监控技术.制造业信息化.2003.23(5):88-90
[5]张祥永,左建华.数控机床与计算机之间数据传输软件系统的研究.计算机辅助设计与制造.1999.4:40-42
[6] I.N.Tansel and C.Mclaughlin.Monitoring of tool breakage with restricted coulomb energy type neural networks Sensors.Controls and Quality Issues inManufacturing,ASME,(1991).Vol.55:59-65
[7]严隽琪.数字化与网络化制造.工业工程与管理.2000.(1)
[8]毕承恩,等.现代数控机床.北京:机械工业出版社,1991.15-19
[9]张玉梅,边秋梅,王世伟.数控加工远程通信系统.电脑开发与应用.1999.12(3):9-10
[10] Warwick K.Automatic Control in Manufacturing Current Status.Advanced Manufacturing Engineering,1990.2(1):17-20
[11]孙大涌,徐贤明,张松滨.先进制造技术.北京:机械工业出版社,1999.569-808
[12] Colleen D.Working the Web.Automotive manufacturing&Production,1998.(2):56-57
[13]盛晓敏,邓朝晖.先进制造技术.北京:机械工业出版社,2000.242-249
[14]范美芳,徐大敏.影响数控加工质量的因素分析及应对措施.机电工程技术,2006.4(35):97
[15]王文利.基于网络的机械设备远程监测与故障诊断.制造自动化.1999.21(4):32-5
[16]何岭松.基于因特网的设备故障远程协作诊断技术.中国机械工程.1999.10(3):336-38.
[17] Zhang Shu.Proceedings of 4th International Conference on Manufacturing Technology.HongKong,1997:376-383.
[18] Renoit Montreuil.A strategic framework for networked manufacturing.Computers inIndustry.2000:299-317
[19] Arreguy,D. De Carvalho,S. sahraoui,A.-E.- K.etc.A monitoring system for NC machine tool.Industrial Electronics Society.1990.IECON’90.,16th Annual Conference of IEEE.622- 626
[20] H.F.Zhan,W.B.Lee.A Web-based Collaborative product Design Platform for DisPersed Network Manufacturing.Journal of Materials Processing Teehnology,2003.138:600-604.
[21] Yunqiang YU,Wenhai WANG..Design the Monitor and Control System of Network Manufaeture ComPany Based on Web Services.Proceedings of the5th World congress on Intelligent control and Automation,2004.(6):15-19
[22]王治森.支持全球制造的智能化网络数控系统.中国机械工程.1999.10(12):54-58.
[23]张海军,艳玲.基于Internet的数控机床远程监控系统的研究.制造业信息化,2005.10:7-79.
[24]庄殿铮.数控机床Internet远程监控中提高实时性的方法.组合机床与自动化加工技术.2004.4:2-83.
[25]张艳伟,涤尘,管保安等.基于嵌入式Internet设备远程控制系统设计.电工技术杂志.2004.6:4-56.
[26]张允刚,常春,刘伟等.基于Socket和多线程的远程监控系统.控制工程.2006.13(2):175-177.
[27]郑魁敬,赵永生.数控机床的网络控制技术研究.机床与液压.2004.17(l):25-27
[28]胡晓莉,吴刚,靳世久.RTL8019AS及其在嵌入式以太网系统中的应用.仪器仪表学报.2004.25(4):275-277
[29]黄湛,龙伟.远程视频技术在网络数控加工监控中的应用.机械.2002.29(2):76-78.
[30] Andrew S.Tanenbaum.计算机网络(第3版).北京:清华大学出版社,1998.57-62
[31]朱志浩,樊留群等.设备远程监控的研究.制造业自动化.2001.2
[32]杨善林等.计算机控制技术.合肥:中国科技大学出版社,1998.78-102
[33] Park Kyang Hye.Virtual Enterprise Information System and Networking Solution.Computer&Industrial Engineering,1999.37:441-443
[34]郭鼎印.计算机基础教程.哈尔滨:黑龙江科学技术出版社,1999.261-76
[35]刘跃南,雷学东.机床计算机数控及其应用.北京:机械工业出版社,1999.11-19
[36]谢瑞和.串口技术大全.北京:清华大学出版社,2003.46-49
[37]田学锋,周予滨.计算机通信与RS-32接口实用指南.北京:电子工业出版社,1995.39-46
[38]李广军,王厚军.实用接口技术.成都:电子科技大学出版社,1998.127-131
[39]张炳杰,程庆伟.加工中心与计算机间的数据传输.制造技术与机床.1998.6:12-4.
[40]陈劲松.NUM1020/1040数控系统的特点.制造技术与机床.2000.(1):51
[41]郑龙,孙建业,张志军.基于控制岛的数控机床远程控制系统研究.科技风. 2008.(101):50-51
[42]刘化君.计算机网络原理与技术.北京:电子工业出版社,2005.112-118
[43]胡道元.计算机局域网第3版.北京:清华大学出版社,2002.47-51
[44]夏靖波,杜华桦.网络工程设计与实践.西安:西安电子科技大学出版社,2005.86-89
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