电磁搅拌下AZ91镁合金的显微组织与性能研究
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摘要
镁合金具有密度小,电子屏蔽能力强,阻尼减震性能好,机械加工方便,使其在汽车、电子、航空等领域获得了越来越广泛的应用。但镁合金的应用远不及其它主要金属材料,造成这种现状的主要原因在于镁合金材料自身的强度低、脆性大、耐蚀性差和高温性能差等原因。因此,通过晶粒细化的方法,积极探索改善镁合金的力学性能和成形性能的途径,对于推动镁合金材料的应用并发挥其性能优势具有重要意义。
     本文以目前使用最广泛的AZ91镁合金为对象,研究了电磁搅拌和合金元素Ce、Sr、Ca的复合作用对其显微组织及性能的影响,并对其组织细化机理进行了探讨。采用金相显微镜、扫描电子显微镜和X射线衍射仪等对合金的组织结构进行了观察与分析,测量了合金晶粒尺寸及硬度值,并对两者之间的关系进行了回归分析。结果表明:电磁搅拌和合金元素的复合作用都能明显细化铸态AZ91镁合金合金组织。在100V电磁搅拌电压的条件下,分别加入0.2%~0.8%Ce、0.1%~0.3%Sr和0.1%~0.3%Ca,当Ce、Ca、Sr的含量分别为0.8%、0.2%和0.2%时合金晶粒尺寸最小,硬度值最大。回归分析表明,晶粒尺寸与硬度之间的关系符合Hall-petch公式。此外,利用差热分析探讨了电磁搅拌和Ce、Sr、Ca对AZ91镁合金的晶粒细化机制,晶粒细化可归结于合金过冷度的减小。
     利用静态失重法、X射线衍射仪和能谱分析仪研究了电磁搅拌和Ce、Sr、Ca复合处理对AZ91镁合金在3.5%NaCl水溶液中的腐蚀规律。结果表明,电磁搅拌和0.2%~0.8%Ce的加入可显著降低基体合金的腐蚀速度,在电磁搅拌电压为100V条件下,加入0.5%Ce时合金的腐蚀速度降低幅度最大。电磁搅拌与0.1%~0.3%Sr的复合作用也可改善合金的腐蚀性能,其作用不及稀土元素Ce。0.1%~0.3%Ca元素的加入对合金的腐蚀性能产生不利影响。
Magnesium alloys are widely used in automotive,electric and aeronautical industries due to their low density,good electromagnetic shielding characteristics, high damping characteristics,excellent machinability and so on.However,the application of magnesium alloys is far less than other metal materials because of its inherent properties,,such as.lower strength,poor corrosion resistance and high-temperature performance and so on.Therefore,it is important to explore active approach of improving the mechanical properties and formability through grain refinement,thus to push the application of magnesium alloys and develop theirs performance,advantages.
     In this thesis,the effect of combined electromagnetic stirring and Ce,Sr,Ca on microstructure and performance of AZ91 magnesium alloy,which is the most widely used magnesium alloy,was studied.As well as grain refinement mechanism of alloys was discussed.Microstructures of alloys were observed by means of optical microscope(OM),scanning electron microscope(SEM)and X-ray diffract analyzer (XRD)and so on.Meanwhile,the grain size and hardness of alloys was measured,the linear relation was presented between grain size and hardness by regression analysis. The experimental results show that the effect of combined electromagnetic stirring and Ce,Sr,Ca caused a large decrease of grain size.In the case of 100V electromagnetic stirring voltage,when the content of Ce,Ca,Sr was 0.8%、0.2wt%、0.2wt%,respectively,the refine effect of AZ91D alloy was best as well as the highest hardness vaule after the addintion of 0.2%~0.8%Ce,0.1%~0.3%Sr,0.1%~0.3%Ca. Regression analysis reveals that the relation of between grain size and hardness is in coincidence with Hall-petch formual.Besides,the grain refinement mechanism of combined electromagnetic stirring and Ce,Sr,Ca was attributed to the decrease of undercooling degree of alloys according to differential thermal analysis results。
     The effect of combined electromagnetic stirring and Ce,Sr,Ca on corrosion perfomance in 3.5%NaCl solution were studied by means of static weight-loss test, X-ray diffract analyzer and energy spectrum analysis.The experiment indicates that the additions of 0.2%~0.8%Ce and 0.1%~0.3%Sr were benefit to improve the corrosion resistance of AZ91 alloy with electromagnetic stirring,which the improvement of corrosion resistance of the addition Sr is inferior to that of Ce.And when the content of Ce was 0.5%,the corrosion resistance was best.However,the additions of Ca deteriorated its corrosion resistance.
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