斜盘式轴向变量柱塞泵装配线的研制
摘要
随着现代工业的迅猛发展,斜盘式轴向变量柱塞泵以其结构紧凑、操作灵便、传动平稳、节能、噪声低和调速容易等优点已广泛应用于注塑机械、建材机械、加工机械、工程机械、交通运输机械以及船舶、航空、军事等领域。
为满足市场需求,本公司大力投入斜盘式轴向变量柱塞泵的研发和加工。为了提高现有生产能力,公司的需要建立一条半自动化斜盘式轴向变量柱塞泵装配线。本文针对斜盘式轴向变量柱塞泵结构装配特点,结合厂房布局,优化装配线的物流路线,并同时考虑柱塞泵的生产、装配和出厂实验的布局,完成了装配线的总体设计,包括装配线的总体方案设计、总体布局和装配线的具体技术要求;根据公司的生产纲领,完成了装配线的组成以及各装配单元的工序节拍的分析与确定;根据总体方案和技术要求,对装配线进行了结构设计,包括装配线内各单元的的机械结构设计、物流方式和布置设计;根据装配线的机构动作要求,完成了装配线电气部分的设计,包括装配线电气系统的设计和电气元件的选择;根据装配线的工作需求完成了装配线控制系统的硬件和软件设计。
With the rapid development of modern industry, Because of advantages such as variable compact, flexible operation, a smooth transmission, energy saving, low noise and speed easily, swash-plate axial variable displacement piston pump has been widely used in injection molding machines, building materials machines, processing machines, construction machines, transport machines and shipping, aviation, military and other fields.
In order to meet market demands, The company strongly inclined into the development and processing of swash-plate axial variable displacement piston pump. In order to improve the production capacity, the company proposed the establishment of a semi-automatic assembly line for swash-plate axial variable displacement piston pump. Designing and development for the assembly line of swash-plate axial variable displacement piston pump are completed in this paper. Aiming to structure characteristics of swash-plate axial variable displacement piston pump, combining plant layout, and optimizing the assembly line of logistics line, and taking into account the piston pump production, assembly and test the layout of the factory, the overall designing is completed, including the general assembly line designing, the overall layout and technology requirements; According to the company' s production program, the composition of the assembly line is completed, meanwhile the analysis and determination of the process of each unit is completed. According to the general program and technical requirements, the structure of assembly line is designed, including the mechanical structure design, logistics styles and layout design of each unit in the assembly line; According to machine movement requests, the design of assembly line electric is completed, including the electric system design of the assembly line and the selection of electric components; According to the working needs, the hardware and software design of assembly line control system are completed.
为满足市场需求,本公司大力投入斜盘式轴向变量柱塞泵的研发和加工。为了提高现有生产能力,公司的需要建立一条半自动化斜盘式轴向变量柱塞泵装配线。本文针对斜盘式轴向变量柱塞泵结构装配特点,结合厂房布局,优化装配线的物流路线,并同时考虑柱塞泵的生产、装配和出厂实验的布局,完成了装配线的总体设计,包括装配线的总体方案设计、总体布局和装配线的具体技术要求;根据公司的生产纲领,完成了装配线的组成以及各装配单元的工序节拍的分析与确定;根据总体方案和技术要求,对装配线进行了结构设计,包括装配线内各单元的的机械结构设计、物流方式和布置设计;根据装配线的机构动作要求,完成了装配线电气部分的设计,包括装配线电气系统的设计和电气元件的选择;根据装配线的工作需求完成了装配线控制系统的硬件和软件设计。
With the rapid development of modern industry, Because of advantages such as variable compact, flexible operation, a smooth transmission, energy saving, low noise and speed easily, swash-plate axial variable displacement piston pump has been widely used in injection molding machines, building materials machines, processing machines, construction machines, transport machines and shipping, aviation, military and other fields.
In order to meet market demands, The company strongly inclined into the development and processing of swash-plate axial variable displacement piston pump. In order to improve the production capacity, the company proposed the establishment of a semi-automatic assembly line for swash-plate axial variable displacement piston pump. Designing and development for the assembly line of swash-plate axial variable displacement piston pump are completed in this paper. Aiming to structure characteristics of swash-plate axial variable displacement piston pump, combining plant layout, and optimizing the assembly line of logistics line, and taking into account the piston pump production, assembly and test the layout of the factory, the overall designing is completed, including the general assembly line designing, the overall layout and technology requirements; According to the company' s production program, the composition of the assembly line is completed, meanwhile the analysis and determination of the process of each unit is completed. According to the general program and technical requirements, the structure of assembly line is designed, including the mechanical structure design, logistics styles and layout design of each unit in the assembly line; According to machine movement requests, the design of assembly line electric is completed, including the electric system design of the assembly line and the selection of electric components; According to the working needs, the hardware and software design of assembly line control system are completed.
引文
[1]于洋.机电液一体化小型自动生产线的研制.西南交通大学硕士学位论文,2007.
[2]张潘.负荷敏感式变量柱塞泵的动态仿真.西南交通大学硕士学位论文,2006.
[3]沈镇平.美国ITT公司南京六合泵业生产线.机械设计与制造,2006,5.
[4]刘晶,胡青泥,齐晓松.基于Web的卧式柱塞泵虚拟装配系统的研究.设计与研究,2006,4.
[5]董晓英.用VB开发Solid Edge柱塞泵虚拟装配系统的研究.中国制造业信息化,2003,12(23).
[6]李万保.由引进抽油泵生产线而联想到的几个问题.石油机械,1998,12(16).
[7]陈清华,桂艳,潘地林等.高压往复泵虚拟装配系统的研究与开发.机床与液压,2006,12.
[8]侯利民,王巍.PLC在液压传动控制系统的应用.辽宁工程技术大学学报,2003,6(22).
[9]夏小安.桑塔纳轿车冷却泵机械密封生产线的可行性研究.常州工业职业技术学院学报,1990,2(3).
[10]林育兹,鲍平等.可编程序控制器原理及逻辑控制.北京:机械工业出版社,2005
[11]宋伯生.PLC编程理论算法及技巧.北京:机械工业出版社,2005.
[12]弹洪涛,王忠礼.PLC实用技术.北京:科学出版社,2005.
[13]王威.工业生产自动化.北京:科学出版社,2003.
[14]黄越平,徐进进.自动化机构设计构思实用图例.北京:中国铁道出版社,1993(12).
[15]James Rumbaugh,Ivar Jacobson,Grady Booch.The Unified Modeling Language Reference Manual AddisonWesle.Long-man,Inc.1999.
[16]KarlJ.Astrom Bjorm Wittenmarl.Computer-controlled System Throry and Design.2001(04).
[17]周军.电气控制及PLC.北京:机械工业出版社,2001.
[18]黎启柏.液压元件手册.冶金工业出版社机械工业出版社,1999,12.
[19]宋剑虹.全自动小型球轴承装配生产线的开发及创新.创新技术与机床,2002(10).
[20]官波,容太平.DCS,智能I/O及现场总线系统的发展及展望.中国仪器仪表.2000(6).
[21]周军,刘战强,邓建新等.生产线虚拟设计及其应用仿真研究.制造技术与机床,2005(1).
[22]王大龙.柔性加工生产线的计算机控制的快速仿真研究.机械研究与应用,2005(06).
[23]朱春波,王大明,梁立君等.PLC在气动模拟生产线中的应用.液压气动与密封,1999(6).
[24]刘迎春。传感器原理设计与应用.长沙:国防科技大学出版社,1989(2).
[25]张凤池,曹荣敏.现代工厂电气控制.北京:机械工业出版社,2000.
[26]王启平.机床夹具设计.哈尔滨:哈工大出版社,1996.
[27]ZeigerG,AkersA.Swashplate of Axial Piston pump.Journal of Dynamic Systems,Measurement and Control,Transaetions ASME,1955,107(9).
[28]天津电仪职大.自动生产线技术.北京:电子工业出版社,1995.
[29]王威.工业生产自动化.北京:科学出版社,2003.
[2]张潘.负荷敏感式变量柱塞泵的动态仿真.西南交通大学硕士学位论文,2006.
[3]沈镇平.美国ITT公司南京六合泵业生产线.机械设计与制造,2006,5.
[4]刘晶,胡青泥,齐晓松.基于Web的卧式柱塞泵虚拟装配系统的研究.设计与研究,2006,4.
[5]董晓英.用VB开发Solid Edge柱塞泵虚拟装配系统的研究.中国制造业信息化,2003,12(23).
[6]李万保.由引进抽油泵生产线而联想到的几个问题.石油机械,1998,12(16).
[7]陈清华,桂艳,潘地林等.高压往复泵虚拟装配系统的研究与开发.机床与液压,2006,12.
[8]侯利民,王巍.PLC在液压传动控制系统的应用.辽宁工程技术大学学报,2003,6(22).
[9]夏小安.桑塔纳轿车冷却泵机械密封生产线的可行性研究.常州工业职业技术学院学报,1990,2(3).
[10]林育兹,鲍平等.可编程序控制器原理及逻辑控制.北京:机械工业出版社,2005
[11]宋伯生.PLC编程理论算法及技巧.北京:机械工业出版社,2005.
[12]弹洪涛,王忠礼.PLC实用技术.北京:科学出版社,2005.
[13]王威.工业生产自动化.北京:科学出版社,2003.
[14]黄越平,徐进进.自动化机构设计构思实用图例.北京:中国铁道出版社,1993(12).
[15]James Rumbaugh,Ivar Jacobson,Grady Booch.The Unified Modeling Language Reference Manual AddisonWesle.Long-man,Inc.1999.
[16]KarlJ.Astrom Bjorm Wittenmarl.Computer-controlled System Throry and Design.2001(04).
[17]周军.电气控制及PLC.北京:机械工业出版社,2001.
[18]黎启柏.液压元件手册.冶金工业出版社机械工业出版社,1999,12.
[19]宋剑虹.全自动小型球轴承装配生产线的开发及创新.创新技术与机床,2002(10).
[20]官波,容太平.DCS,智能I/O及现场总线系统的发展及展望.中国仪器仪表.2000(6).
[21]周军,刘战强,邓建新等.生产线虚拟设计及其应用仿真研究.制造技术与机床,2005(1).
[22]王大龙.柔性加工生产线的计算机控制的快速仿真研究.机械研究与应用,2005(06).
[23]朱春波,王大明,梁立君等.PLC在气动模拟生产线中的应用.液压气动与密封,1999(6).
[24]刘迎春。传感器原理设计与应用.长沙:国防科技大学出版社,1989(2).
[25]张凤池,曹荣敏.现代工厂电气控制.北京:机械工业出版社,2000.
[26]王启平.机床夹具设计.哈尔滨:哈工大出版社,1996.
[27]ZeigerG,AkersA.Swashplate of Axial Piston pump.Journal of Dynamic Systems,Measurement and Control,Transaetions ASME,1955,107(9).
[28]天津电仪职大.自动生产线技术.北京:电子工业出版社,1995.
[29]王威.工业生产自动化.北京:科学出版社,2003.