悬挂式流水装配线自动化控制系统设计
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摘要
流水线的自动化为企业生产成本的缩减、劳动强度的降低、工作效率的提高和工作质量的提升作出重大贡献。针对悬挂式流水装配线生产效率低、运行不稳定的特点,提出了一种基于PLC的悬挂式流水装配线自动化控制系统的设计方案。该系统以三菱Q系列PLC为控制器,结合CC-Link总线技术,完成对悬挂式流水装配线的自动化控制。当自动化控制系统设计完成后,运用FluidSIM-P气动回路分析软件,对自动化控制系统流程进行仿真分析,验证了自动化控制系统设计的正确性。
Automation of assembly line can make a significant contribution to reduction of production costs and labor intensity,improvement of work efficiency and work quality. Aiming at low production efficiency and unstable operation of suspended flow assembly line,a design scheme of a suspension flow assembly line automation control system based on PLC is proposed. The system uses Mitsubishi Q series PLC as a controller,combined with CC-Link bus technology,to complete the automatic control of the suspended flow assembly line. After the design of the automation control system is completed,the Fluid SIM-P pneumatic loop analysis software is used to simulate and analyze the automation control system flow,which verifies the correctness of the design of automation control system.
Automation of assembly line can make a significant contribution to reduction of production costs and labor intensity,improvement of work efficiency and work quality. Aiming at low production efficiency and unstable operation of suspended flow assembly line,a design scheme of a suspension flow assembly line automation control system based on PLC is proposed. The system uses Mitsubishi Q series PLC as a controller,combined with CC-Link bus technology,to complete the automatic control of the suspended flow assembly line. After the design of the automation control system is completed,the Fluid SIM-P pneumatic loop analysis software is used to simulate and analyze the automation control system flow,which verifies the correctness of the design of automation control system.
引文
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[12]赵金荣.微机I/O模块在PLC I/O扩展中的应用[J].微型电脑应用,2002,18(11):50-51.ZHAO Jinrong.Application of Microcompu-ter I/OModule in PLC I/O Expansion[J].Microcomputer Applications,2002,18(11):50-51.
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[2]魏新乐.汽车装配线摩擦驱动悬挂输送控制系统研发[D].南京:南京航空航天大学,2017.WEI Xinle.Research and Development on Control System o Friction-drived Conveyor for Automobile Assembly Line[D].Nanjing:Nanjing University of Aeronautics and Astronautics,2017.
[3]李光耀,李慎国.我国汽车用电线束现状及发展趋势[J].汽车与配件,2006:19(40):28-30.LI Guangyao,LI Shenguo.Current Status and Developmen Trend of Electric Wire Harness in China[J].Automobile&Parts,2006:19(40):28-30.
[4]刘健,吕原君.基于Fluid SIM-Pneumatics的检测设备气动控制分析[J].制造业自动化,2008,(5):18-20.LIU Jian,LV Yuanjun.Pneumatic Control of Test Equipmen Based on Fluid SIM-Pneumatics[J].Manufacturing Automation,2008,(5):18-20.
[5]杨庆楠.F公司装配线平衡与改善研究[D].天津:天津大学,2014.YANG Qingnan.F Company Assembly Line Balancing and Improving Research[D].Tianjin:Tianjin University,2014.
[6]吴中俊,黄永红.可编程序控制器原理及应用[M].北京:机械工业出版社,2003.WU Zhongjun,HUANG Yonghong.Programmable Controller Principle and Application[M].Beijing:China Machine Press,2003.
[7]RUAN Youde.The Construction of Remote Online Access to PLC Laboratory Based on Internet[J].Applied Mechanics and Materials,2015(734):194-197.
[8]李高进,肖译,秦立新.三菱Q系列PLC及CC-Link现场总线在涂装工场中的应用[J].造船技术,2011,(4):50-52.LI Gaojin,XIAO Yi,QIN Lixin.Application of Mitsubishi Q Series PLC and CC-Link Field Bus in Painting Workshop[J].Marine Technology,2011,(4):50-52.
[9]BANKOLE I,VINCENT A,ADEYINKA O M,et al.Experimental Analysis of Electro-pneumatic Optimization of Hot Stamping Machine Control Systems with On-delay Timer[J].Journal of Applied Research and Technology,2017,15(4):356-364.
[10]TANG Yue,HE Yeshen,LIU Qingyang.Comparative Study on Applicat Ion Performance of PLC of Electric Energy Data Acquisition System[J].Applied Mechanics and Materials,2015(701):1121-1127.
[11]POPA G N,DINIS C M,LAGA A,et al.An Experimental Comparative Analyse Between Three Low Capacity PLCs[C].IOP Conference Series:Materials Science and Enginee-ring.2017.
[12]赵金荣.微机I/O模块在PLC I/O扩展中的应用[J].微型电脑应用,2002,18(11):50-51.ZHAO Jinrong.Application of Microcompu-ter I/OModule in PLC I/O Expansion[J].Microcomputer Applications,2002,18(11):50-51.
[13]陈伯时.电力拖动自动控制系统[M].北京:机械工业出版社,2003:66.CHEN Boshi.Control Systems of Electric Drives[M].Beijing:China Machine Press,2003:66.
[14]陈明,谢志波.气动机械手Fluid SIM仿真设计及动作顺序控制[J].液压气动与密封,2015,35(3):42-45.CHEN Ming,XIE Zhibo.Movement Sequence Control and Fluid SIM Simulation Design for Pneumatic Manipulator[J].Hydraulics Pneumatics&Seals,2015,35(3):42-45.