轴向啮合永磁联轴器涡流场分析和传动特性研究
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摘要
介绍了可调速轴向啮合永磁联轴器的特点和无机械接触转矩传递机理。基于三维运动涡流场,建立了单铜套型永磁联轴器的有限元模型,对其磁场和涡流场进行分析,得出筒式永磁联轴器磁场和涡流场的分布规律并分析了磁极数、永磁体厚度、铜套厚度及气隙厚度等设计参数对涡流密度的影响。进一步分析了永磁场及涡流场之间耦合力分布,解决筒式永磁联轴器径向力不均衡问题。选择四组不同结构参数进行双筒型永磁联轴器样机试制及试验测试,试验结果与仿真结果对比验证了有限元分析与传动特性研究方法的准确性。
The non-contact torque transmission mechanism and the advantages of the longitudinal coupled permanent magnet coupler with adjustable speed system was introduced. Based on the 3 D moving eddy current field,the complete finite element model of the single cylindrical copper sleeve permanent magnet coupler was established,then the magnetic field and eddy current field were analyzed. The distribution of magnetic field and eddy current field were acquired,and the key parameters were analyzed by Ansoft Maxwell software,such as the number of magnetic poles,the thickness of the permanent magnet,the thickness of cylindrical copper sleeve and the air-gap,which affect eddy current density. Based on this,the distribution of the coupling force between the permanent magnetic field and eddy current field was analyzed,the problem of radial force imbalance was solved. The prototype trial-production of the permanent magnet coupler with double copper sleeves were presented by choosing four sets of different structural parameters,and the experiments were carried out,the results of the simulation and the experimental value were compared to verify the correctness of the finite element analysis and transmission characteristics research method.
The non-contact torque transmission mechanism and the advantages of the longitudinal coupled permanent magnet coupler with adjustable speed system was introduced. Based on the 3 D moving eddy current field,the complete finite element model of the single cylindrical copper sleeve permanent magnet coupler was established,then the magnetic field and eddy current field were analyzed. The distribution of magnetic field and eddy current field were acquired,and the key parameters were analyzed by Ansoft Maxwell software,such as the number of magnetic poles,the thickness of the permanent magnet,the thickness of cylindrical copper sleeve and the air-gap,which affect eddy current density. Based on this,the distribution of the coupling force between the permanent magnetic field and eddy current field was analyzed,the problem of radial force imbalance was solved. The prototype trial-production of the permanent magnet coupler with double copper sleeves were presented by choosing four sets of different structural parameters,and the experiments were carried out,the results of the simulation and the experimental value were compared to verify the correctness of the finite element analysis and transmission characteristics research method.
引文
[1]杨超君,周日华,王晶晶,等.双层实心异步磁力联轴器的涡流和传动特性分析[J].农业工程学报,2013,29(4):55-62.
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[4]杨超君,郑武,李志宝,等.可调速异步盘式磁力联轴器的转矩计算及其影响因素[J].电机与控制学报,2012,16(1):85-91.
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[7]李召,王大志,时统宇,等.基于改进布谷鸟搜索的轴向永磁联轴器模糊优化设计[J].农业机械学报,2015,46(12):378-384.
[8]王大志,李召,蒋明华,等.基于CKCPSVR的改进型永磁调速器的性能预测及优化[J].仪器仪表学报,2016,37(4):931-937.
[9]孙中圣,周丽萍,王向东,等.筒式永磁调速器的磁场分析与特性研究[J].中国机械工程,2015,26(3):1742-1747.
[10]LI T,LIN H Y,HUANG Y K,et a1.Characteristics study of permanent magnet eddy current coupling based on 3D moving eddy current field analysis[J].JOURNAL OF SOUTHEAST UNIVERSITY(Natural Science Edition),2010,40(2):301-305.
[11]YANG C J,ZHOU Y H,WANG J J.Analysis of the eddy current and transmission characteristics in asynchronous magnetic coupling with double-layer solid rotor[J].Transactions of the Chinese Society of Agricultural Engineering(Transactions of the CSAE),2013,29(4):55-62.
[12]ALEXANDROVA J,JUSSILA H,NERG J,et al.Comparison between models for eddy-current loss calculations in rotor surface-mounted permanent magnets[C].International Conference on Electrical Machines,2010.
[13]XIE D X,BAI B D,LI J B,et al.Finite element analysis of three dimensional eddy current field[M].Beijing:Machinery Industry Press,2001.
[14]何富君,仲于海,张瑞杰,等.永磁涡流耦合传动特性研究[J].机械工程学报,2016,52(8):23-28.
[15]刘伟,佟强,郑永利,等.基于Ansoft的永磁调速器仿真研究[J].化工自动化及仪表,2015,42(8):426-429.
[16]方军,陶红艳,余成波,等.基于Ansoft的盘式涡流永磁调速器传动特性分析[J].机械传动,2016,40(4):133-138.
[17]李桃,林鹤云,黄允凯,等.基于三维运动涡流场分析的永磁涡流联轴器特性[J].东南大学学报(自然科学版),2010,40(2):301-305.
[2]TSAI Mi Ching,CHIOU Kwei Yuan,WANG Shenghe,et al.Characteristics measurement of electric motors by contactless eddy-current magnetic coupler[J].IEEE Transactions on Magnetic,2014,50(11):1-4.
[3]李延民,李申,邰志恒,等.软启动永磁涡流联轴器的设计与参数分析[J].中国机械工程,2015,26(14):1894-1899.
[4]杨超君,郑武,李志宝,等.可调速异步盘式磁力联轴器的转矩计算及其影响因素[J].电机与控制学报,2012,16(1):85-91.
[5]SHIN H J,CHOI J Y,JANG S M,et al.Design and Analysis of Axial Permanent Magnet Coupling Based on 3D FEM[J].IEEE Transactions on Magnetic,2013,49(7):3985-3988.
[6]方军,陶红艳,余成波,等.盘式涡流永磁耦合器磁场分析[J].重庆理工大学学报(自然科学版),2016,30(3):40-46.
[7]李召,王大志,时统宇,等.基于改进布谷鸟搜索的轴向永磁联轴器模糊优化设计[J].农业机械学报,2015,46(12):378-384.
[8]王大志,李召,蒋明华,等.基于CKCPSVR的改进型永磁调速器的性能预测及优化[J].仪器仪表学报,2016,37(4):931-937.
[9]孙中圣,周丽萍,王向东,等.筒式永磁调速器的磁场分析与特性研究[J].中国机械工程,2015,26(3):1742-1747.
[10]LI T,LIN H Y,HUANG Y K,et a1.Characteristics study of permanent magnet eddy current coupling based on 3D moving eddy current field analysis[J].JOURNAL OF SOUTHEAST UNIVERSITY(Natural Science Edition),2010,40(2):301-305.
[11]YANG C J,ZHOU Y H,WANG J J.Analysis of the eddy current and transmission characteristics in asynchronous magnetic coupling with double-layer solid rotor[J].Transactions of the Chinese Society of Agricultural Engineering(Transactions of the CSAE),2013,29(4):55-62.
[12]ALEXANDROVA J,JUSSILA H,NERG J,et al.Comparison between models for eddy-current loss calculations in rotor surface-mounted permanent magnets[C].International Conference on Electrical Machines,2010.
[13]XIE D X,BAI B D,LI J B,et al.Finite element analysis of three dimensional eddy current field[M].Beijing:Machinery Industry Press,2001.
[14]何富君,仲于海,张瑞杰,等.永磁涡流耦合传动特性研究[J].机械工程学报,2016,52(8):23-28.
[15]刘伟,佟强,郑永利,等.基于Ansoft的永磁调速器仿真研究[J].化工自动化及仪表,2015,42(8):426-429.
[16]方军,陶红艳,余成波,等.基于Ansoft的盘式涡流永磁调速器传动特性分析[J].机械传动,2016,40(4):133-138.
[17]李桃,林鹤云,黄允凯,等.基于三维运动涡流场分析的永磁涡流联轴器特性[J].东南大学学报(自然科学版),2010,40(2):301-305.