摩托车单向器自动装配机气动系统设计
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摘要
针对当前摩托车单向器组件主要采用手工装配、装配效率低、随机性大、无法对装配过程实现有效管理控制的情况,为了易于对零件装配过程进行实时监测和提高生产效率,开发了一种智能摩托车单向器自动装配机。介绍了摩托车单向器自动装配机的上料系统、装配系统、检测系统和落料系统的机械结构,重点阐述了设备的气动系统设计,并进行了实验研究。结果表明,该设备可实现组成单向器的5种零件自动上料和装配,同时降低了操作人员的劳动强度,生产效率提高约50%。其气动系统噪音小、工作可靠,可应用于摩托车单向器的大批量生产。研究结果可为其他相似异形零件自动装配机的开发提供参考。
The parts of motorcycle one-way clutch have to be assembled manually by workers in the factory,and it has low efficiency and is difficult to conduct assembly process control for manual assembly product due to its random products assembly process.A new type of automatic assemble machine for motorcycle one-way clutch typically is designed to reduce the difficulties of parts detection and enhance production automation level.The mechanical structure of the machine's feeding system,assembly system,detection system and blanking system are described with emphasis on the designing principles of the pneumatic system,and the experimental study is conducted.The result shows that five kinds of parts can be assembled together by the machine,and in the same time,the utility model lightens worker's labor intensity and enhances the productivity by about 50%.The pneumatic system has low noise and its operation is reliable,showing that it can be used in mass production of motorcycle one-way clutch.The research results can provide reference for other similar development of special shaped components automatic assemble machine.
The parts of motorcycle one-way clutch have to be assembled manually by workers in the factory,and it has low efficiency and is difficult to conduct assembly process control for manual assembly product due to its random products assembly process.A new type of automatic assemble machine for motorcycle one-way clutch typically is designed to reduce the difficulties of parts detection and enhance production automation level.The mechanical structure of the machine's feeding system,assembly system,detection system and blanking system are described with emphasis on the designing principles of the pneumatic system,and the experimental study is conducted.The result shows that five kinds of parts can be assembled together by the machine,and in the same time,the utility model lightens worker's labor intensity and enhances the productivity by about 50%.The pneumatic system has low noise and its operation is reliable,showing that it can be used in mass production of motorcycle one-way clutch.The research results can provide reference for other similar development of special shaped components automatic assemble machine.
引文
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[2]马骏骑,陈从平,杨用,等.液压驱动气吸式机械手的研制[J].昆明理工大学学报,2001,26(5):99-114.MA Junqi,CHEN Congping,YANG Yong,et al.The designing of a hydraulic driving manipulator with vaeuum hand[J].Journal of Kunming University of Science and Technology,2001,26(5):99-114.
[3]黄伟,胡青龙.机械手PLC控制系统的设计[J].机电工程技术,2008,38(11):91-95.HUANG Wei,HU Qinglong.The design of control system of manipulator with PLC[J].Mechanical&Electrical Engineering Technology,2008,38(11):91-95.
[4]何涛.基于视觉定位的单向器自动装配系统设计与实现[D].杭州:浙江工业大学,2015.HE Tao.The Design and Realization of Starter Driver’s Automatic Assembly Based on Visual Detection[D].Hangzhou:Zhejiang University of Technology,2015.
[5]高立义,熊力维,徐芳.发动机齿轮组件压装专机电气控制与气动系统设计[J].机械设计与制造,2017,46(3):79-82.GAO Liyi,XIONG Liwei,XU Fang.Design of electrical control and pneumatic system of special machine for press-mounting engine’s gear components[J].Machinery Design and Manufacture,2017,46(3):79-82.
[6]赵汉雨,黄伟华,刘存祥.禽蛋卸托机气动系统的设计[J].液压与气动,2016(4):97-100.ZHAO Hanyu,HUANG Weihua,LIU Cunxiang.Design of pneumatic system in unloading eggs machine[J].Chinese Hydraulics&Pneumatics,2016(4):97-100.
[7]龚肖新,张卫国.自动旋盖组装机气动系统的设计[J].液压与气动,2016(1):130-133.GONG Xiaoxin,ZHANG Weiguo.Design of pneumatic system for automatic screw cap assembly machine[J].Chinese Hydraulics&Pneumatics,2016(1):130-133.
[8]刘永辉,张银.基于有限元分析的冰箱承重横梁优化设计[J].机械设计与制造,2010,39(6):34-36.LIU Yonghui,ZHANG Yin.The optimization design of a supporting bar in a refrigerator based on FEM analysis[J].Machinery Design and Manufacture,2010,39(6):34-36.
[9]路甬祥.液压气动技术手册[M].北京:机械工业出版社,2002.
[10]成大先.机械设计手册-气压传动[M].5版.北京:化学工业出版社,2010.
[11]许宝文,陈珂.玻璃检测机气动系统设计[J].液压与气动,2014(10):89-91.XU Baowen,CHEN Ke.Pneumatic system design for glass inspection machine[J].Chinese Hydraulics&Pneumatics,2014(10):89-91.
[12]SMC(中国)有限公司.现代实用气动技术[M].3版.北京:机械工业出版社,2008.
[13]谷文豪,王洪亮,张琰佳,等.基于JACK的气压式EPB终端设计及人机工效评估[J].河北工业科技,2016,33(2):95-101.GU Wenhao,WANG Hongliang,ZHANG Yanjia,et al.Design and ergonomics analysis of pneumatic EPB terminal based on JACK[J].Hebei Journal of Industrial Science and Technology,2016,33(2):95-101.
[14]陈山,皮大伟,孔振兴,等.基于dsPACE液压式主动稳定杆实验平台设计[J].河北科技大学学报,2016,37(6):533-539.CHEN Shan,PI Dawei,KONG Zhenxing,et al.Design of hydraulic active stabilizer bar test platform based on dsPACE[J].Journal of Hebei University of Industrial Science and Technology,2016,37(6):533-539.
[15]张嘉钰,常笑,牛虎利,等.连接套动力管钳执行机构设计与性能分析[J].河北工业科技,2015,32(6):509-514.ZHANG Jiayu,CHANG Xiao,NIU Huli,et al.Design and performance analysis of actuator on the power pipe tongs of connection sets[J].Hebei Journal of Industrial Science and Technology,2015,32(6):509-514.