Stress development and relaxation are important issues for the reliability of integrated circuits. In this article we report on the stress evolution during solid state reaction, which occurs in Ti/Al bilayers. Whereas the formation of TiAl3 is expected to induce large tensile stress because of a global volume decrease of 6–8 % , our in-situ X-ray diffraction measurements during annealing at 465°C indicate the formation of a compressive compound. Furthermore, an increase in the lattice parameter of Ti is evidenced by X-ray diffraction. A plausible explanation for this expansion is the incorporation of O in solution from a reaction with the underlying SiO2 layer.
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