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Force Prediction in Plunge Milling of Inconel 718
- 作者:KeJia Zhuang (22)
XiaoMing Zhang (22) XiaoJian Zhang (22) Han Ding (22)
- 关键词:plunge milling ; average cutting force prediction ; Inconel 718
- 刊名:Lecture Notes in Computer Science
- 出版年:2012
- 出版时间:2012
- 年:2012
- 卷:7507
- 期:1
- 页码:264-272
- 全文大小:785KB
- 参考文献:1. Smithberg, D.: Inconel 718 machining manual. Manufacturing Research and Development, Boeing Commercial Airplane Company. Report 6M59-59 (1987)
2. Galimberti, J.M.: Improved metal removal rates for difficult-to-machine alloys. Creative Manufacturing Seminar, ASTME. SP 63-94 (1962-1963) 3. Shaw, Nakayama, M.K.: Machining high strength materials. CIRP Annals-Manufacturing Technology?15(1), 45-9 (1967) 4. Wakaoka, S., Yamane, Y., Sekiya, K., Narutaki, N.: High-speed and high-accuracy plunge cutting for vertical walls. Journal of Materials Processing Technology?127(2), 246-50 (2002) CrossRef 5. Li, Y., Liang, S.Y., Petrof, R.C., Seth, B.B.: Force modelling for cylindrical plunge cutting. The International Journal of Advanced Manufacturing Technology?16(12), 863-70 (2000) CrossRef 6. Damir, A., Ng, E.G., Elbestawi, M.: Force prediction and stability analysis of plunge milling of systems with rigid and flexible workpiece. The International Journal of Advanced Manufacturing Technology?54(9), 853-77 (2011) CrossRef 7. Al-Ahmad, M., Acunto, A.D., Lescalier, C., Bomont, O.: Modelling of cutting forces in plunge milling. In: 7th International Conference on Advanced Manufacturing Systems and Technology, Udine, Italy, pp. 9-0 (2005) 8. Ko, J.H., Altintas, Y.: Time domain model of plunge milling operation. International Journal of Machine Tools and Manufacture?47(9), 1351-361 (2007) CrossRef 9. Altintas, Y., Ko, J.: Chatter stability of plunge milling. CIRP Annals-Manufacturing Technology?55(1), 361-64 (2006) CrossRef 10. Jang, D.Y., Choi, Y.G., Kim, H.G., Hsiao, A.: Study of the correlation between surface roughness and cutting vibrations to develop an on-line roughness measuring technique in hard turning. International Journal of Machine Tools and Manufacture?36(4), 453-64 (1996) CrossRef 11. El-Wardany, T., Gao, D., Elbestawi, M.: Tool condition monitoring in drilling using vibration signature analysis. International Journal of Machine Tools and Manufacture?36(6), 687-11 (1996) CrossRef 12. Youn, J.W., Yang, M.Y.: A study on the relationships between static/dynamic cutting force components and tool wear. Journal of Manufacturing Science and Engineering?123(2), 196-05 (2001) CrossRef 13. Sarhan, A., Sayed, R., Nassr, A., El-Zahry, R.: Interrelationships between cutting force variation and tool wear in end-milling. Journal of Materials Processing Technology?109(3), 229-35 (2001) CrossRef 14. Elbestawi, M., Papazafiriou, T., Du, R.: In-process monitoring of tool wear in milling using cutting force signature. International Journal of Machine Tools and Manufacture?31(1), 55-3 (1991) CrossRef 15. Lee, L., Lee, K., Gan, C.: On the correlation between dynamic cutting force and tool wear. International Journal of Machine Tools and Manufacture?29(3), 295-03 (1989) CrossRef 16. Toh, C.K.: Evaluation of Cutter Path Strategies and Orientations When High Speed Milling Hardened H13 Steel AISI. Ph.D. Thesis, University of Birmingham, Birmingham (2003)
- 作者单位:KeJia Zhuang (22)
XiaoMing Zhang (22) XiaoJian Zhang (22) Han Ding (22)
22. State Key Laboratory of Digital Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China
文摘
In manufacturing, plunge milling is one of the most effective methods and widely used for material removal in rough and semi-rough machining while machining hard material. The cutting force in milling is very difficult and complex to predict, especially in plunge milling since there are many parameters acting as the design variables in the cutting force formulation. In this paper, an empirical formula is used for reference and a new cutting force model is developed in plunge milling of Inconel 718. The coefficients in the new formula are calibrated by the plunge milling cutting test, then an experiment is designed to confirm the new model. By using the proposed model, it’s easy to predict the cutting force in plunge milling with considerable accuracy. Furthermore, the new model provides advice for the selections of machining parameters, machine tools and cutters to ensure the safety and high-quality of manufacturing process.
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