Development of Ultra-High Molecular Weight Polyethylene (UHMWPE) Coating by Cold Spray Technique

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• 作者：Kesavan Ravi ; Yuji Ichikawa ; Tiana Deplancke…
• 关键词：coating ; cold spray ; nano ; ceramic particle ; ultra ; high molecular weight polyethylene (UHMWPE)
• 刊名：Journal of Thermal Spray Technology
• 出版年：2015
• 出版时间：August 2015
• 年：2015
• 卷：24
• 期：6
• 页码：1015-1025
• 全文大小：2,403 KB
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• 作者单位：Kesavan Ravi (1)
  Yuji Ichikawa (1)
  Tiana Deplancke (2)
  Kazuhiro Ogawa (1)
  Olivier Lame (2)
  Jean-Yves Cavaille (2)
  
  1. Fracture and Reliability Research Institute, Tohoku University, 6-6-11-720, Aoba, Aramaki, Aoba-ku, Sendai, 980-8579, Japan
  2. Materials Engineering and Science (MATEIS), CNRS, INSA-Lyon UMR5510, Université de Lyon, 69621, Villeurbanne, France
  
• 刊物类别：Chemistry and Materials Science
• 刊物主题：Chemistry
  Surfaces and Interfaces and Thin Films
  Tribology, Corrosion and Coatings
  Materials Science
  Characterization and Evaluation Materials
  Operating Procedures and Materials Treatment
  Analytical Chemistry
  
• 出版者：Springer Boston
• ISSN：1544-1016

文摘

Ultra-high molecular weight polyethylene or UHMWPE is an extremely difficult material to coat with, as it is rubbery and chemically very inert. The Cold Spray process appears to be a promising alternative processing technique but polymers are in general difficult to deposit using this method. So, attempts to develop UHMWPE coatings were made using a downstream injection cold spray technique incorporating a few modifications. A conventional cold spray machine yielded only a few deposited particles of UHMWPE on the substrate surface, but with some modifications in the nozzle geometry (especially the length and inner geometry) a thin coating of 45?μm on Al substrate was obtained. Moreover, experiments with the addition of fumed nano-alumina to the feedstock yielded a coating of 1-4?mm thickness on Al and polypropylene substrates. UHMWPE was seen to be melt crystallized during the coating formation, as can be seen from the differential calorimetry curves. Influence of nano-ceramic particles was explained by observing the creation of a bridge bond between UHMWPE particles.