Study on a novel thermal error compensation system for high-precision ball screw feed drive (1st report: Model, calculation and simulation)

详细信息    查看全文

• 作者：Zhe-Zhu Xu ; Chang Choi ; Long-jun Liang…
• 关键词：Ball screw ; Thermal error ; Feed drive ; Compensation
• 刊名：International Journal of Precision Engineering and Manufacturing
• 出版年：2015
• 出版时间：August 2015
• 年：2015
• 卷：16
• 期：9
• 页码：2005-2011
• 全文大小：1,178 KB
• 参考文献：1.Ramesh, R., Mannan, M. A., and Poo, A. N., 鈥淭hermal Error Measurement and Modelling in Machine Tools.: Part I. Influence of Varying Operating Conditions,鈥?International Journal of Machine Tools and Manufacture, Vol. 43, No. 4, pp. 391鈥?04, 2003.View Article
  2.Ramesh, R., Mannan, M. A., Poo, A. N., and Keerthi, S. S., 鈥淭hermal Error Measurement and Modelling in Machine Tools. Part II. Hybrid Bayesian Network-Support Vector Machine Model,鈥?International Journal of Machine Tools and Manufacture, Vol. 43, No. 4, pp. 405鈥?19, 2003.View Article
  3.Ramesh, R., Mannan, M., and Poo, A., 鈥淓rror Compensation in Machine Tools-A Review: Part I: Geometric, Cutting-Force Induced and Fixture-Dependent Errors,鈥?International Journal of Machine Tools and Manufacture, Vol. 40, No. 9, pp. 1235鈥?256, 2000.View Article
  4.Ramesh, R., Mannan, M. A., and Poo, A. N., 鈥淓rror Compensation in Machine Tools-A Review: Part II: Thermal Errors,鈥?International Journal of Machine Tools and Manufacture, Vol. 40, No. 9, pp. 1257鈥?284, 2000.View Article
  5.Bryan, J., 鈥淚nternational Status of Thermal Error Research,鈥?CIRP Annals-Manufacturing Technology, Vol. 39, No. 2, pp. 645鈥?56, 1990.MathSciNet View Article
  6.Kim, S. and Cho, D., 鈥淩eal-Time Estimation of Temperature Distribution in a Ball-Screw System,鈥?International Journal of Machine Tools and Manufacture, Vol. 37, No. 4, pp. 451鈥?64, 1997.View Article
  7.Huang, S.-C., 鈥淎nalysis of a Model to Forecast Thermal Deformation of Ball Screw Feed Drive Systems,鈥?International Journal of Machine Tools and Manufacture, Vol. 35, No. 8, pp. 1099鈥?104, 1995.View Article
  8.Harris, T. A., 鈥淩olling Bearing Analysis,鈥?John Wiley and Sons, pp. 540鈥?60, 1991.
  9.Xu, Z. Z., Liu, X. J., Kim, H. K., Shin, J. H., and Lyu, S. K., 鈥淭hermal Error Forecast and Performance Evaluation for an Air- Cooling Ball Screw System,鈥?International Journal of Machine Tools and Manufacture, Vol. 51, No. 7, pp. 605鈥?11, 2011.View Article
  10.Verl, A. and Frey, S., 鈥淐orrelation between Feed Velocity and Preloading In Ball Screw Drives,鈥?CIRP Annals-Manufacturing Technology, Vol. 59, No. 1, pp. 429鈥?32, 2010.View Article
  11.Xu, M., Jiang, S.Y., Cai, Y., 鈥淎n Improved Thermal Model for Machine Tool Bearings,鈥?International Journal of Machine Tools and Manufacture, Vol. 47, No. 1, pp. 53鈥?2, 2007.View Article
  12.Li, H. and Shin, Y. C., 鈥淚ntegrated Dynamic Thermo-Mechanical Modeling of High Speed Spindles, Part 1: Model Development,鈥?Journal of Manufacturing Science and Engineering, Vol. 126, No. 1, pp. 148鈥?58, 2004.View Article
  13.Yun, W. S., Kim, S. K., and Cho, D. W., 鈥淭hermal Error Analysis for a CNC Lathe Feed Drive System,鈥?International Journal of Machine Tools and Manufacture, Vol. 39, No. 7, pp. 1087鈥?101, 1999.View Article
  14.Wei, J., Lv, C., Sun, W., Li, X., and Wang, Y., 鈥淎 Study on Optimum Design Method of Gear Transmission System for Wind Turbine,鈥?Int. J. Precis. Eng. Manuf., Vol. 14, No. 5, pp. 767鈥?78, 2013.View Article
  15.Wei, J., Sun, Q., Sun, X., and Sun, W., 鈥淎 Study on Rotor Profiles Design for a Novel Twin-Screw Kneader,鈥?Int. J. Precis. Eng. Manuf., Vol. 14, No. 3, pp. 451鈥?59, 2013.MathSciNet View Article
  16.Wei, J., Liang, X. L., Chen, D. B., Yang, Y. L., and Zhou, D. M., 鈥淓valuation of the Mixing Performance for One Novel Twin Screw Kneader with Particle Tracking,鈥?Polymer Engineering & Science, Vol. 54, No. 10, pp. 2407鈥?419, 2014.View Article
  
• 作者单位：Zhe-Zhu Xu (1)
  Chang Choi (1) (2)
  Long-jun Liang (1)
  Dong-yang Li (3)
  Sung-Ki Lyu (1)
  
  1. School of Mechanical & Aerospace Engineering, ReCAPT, Gyeongsang National University, 501, Jinju-daero, Jinju-si, Gyeongsangnam-do, 660-701, South Korea
  2. Department of Industry Equipment, Jinju Campus of Korea Polytechnic University, 299, Modeok-ro, Jinju-si, Gyeongsangnam-do, 660-996, South Korea
  3. Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G-2G6, Canada
  
• 刊物类别：Engineering
• 刊物主题：Industrial and Production Engineering
  Materials Science
  
• 出版者：Korean Society for Precision Engineering, in co-publication with Springer Verlag GmbH
• ISSN：2005-4602

文摘

In general, in order to compensate the thermal error or the positioning error of a ball screw feed drive system, the actual temperature or positioning data feedback was needed. The traditional thermal error compensation system of ball screw feed drive is highly dependent on the feedback temperature or positioning data. Because of the overdependence to measuring technique, increasing of compensation system cost and decreasing of productivity level will be an inevitable trend in a machine tool. This paper presents a new approach in ball screw thermal error compensation system which can work without any temperature or positioning feedback. As the parts of the thermal error compensation system, component heat generation, compensation method, thermal model, mathematic model and calculation method were studied respectively. In order to verify correctness and generality of the developed thermal model and the thermal error compensation system, a series of simulations was carried out in several kinds of working condition. Through the series of simulations with the thermal model, calculation method and simulation conditions, deformation characteristics and thermal behavior of the prototype ball screw system have been obtained.