摘要
目的解决压敏电阻在自动包封机包封绝缘层工序中,产品包封引脚细尖的问题,提高产品的包封质量和提升包封过程的自动化水平,降低人工成本。方法首先对比传统包封工艺和自动包封生产线的包封方式,分析自动包封机引起产品包封引脚细尖的原因,然后提出问题解决的方案,最后采用三菱FX3U-60MT型号的PLC作为控制核心元件,对该包封机进行合理设计。结果该控制系统结构简单、操作方便、可编程性强,解决了包封工序中产品包封引脚细尖的问题。结论该控制系统具有较高的可靠性和可维护性,提高了压敏电阻绝缘层包封的质量和效率,提升了包封机的智能化和自动化水平。
The work aims to solve the problem that the varistor has fine pinning of the product in the process of encapsulating the insulating layer of the automatic encapsulator, improve the encapsulation quality of the product and the automation level of the encapsulation process, and reduce the labor cost. Firstly, the encapsulation mode of the traditional encapsulation process and the automatic encapsulation production line were compared, the reasons why the automatic encapsulation machine causes the pinning of the product package were analyzed, and then a solution to the problem solution was proposed. Finally, the Mitsubishi FX3U-60MT series PLC was used as the control core component to rationally design the enveloper. The control system had simple structure, convenient operation and strong programmability, which solved the problem of fine pinning of product encapsulation pins in encapsulation process. The control system has high reliability and maintainability. It improves the quality and efficiency of varistor insulation layer encapsulation, and improves the intelligence and automation level of the encapsulation machine.
引文
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