基于ANSYS软件浮法玻璃应力的模拟计算与分析
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摘要
玻璃由液态向固态转变的过程中,内部的应力变化情况非常复杂,而对形成玻璃暂时应力和永久应力的影响因素进行分析,有利于减少成型过程中玻璃的炸裂情况和改善成型后玻璃内的应力分布情况,实现玻璃高效率、高质量的生产。本文模拟计算了自由边界和约束边界两种情况下,加热平板玻璃一边时应力的分布情况,有助于找到在发生火灾的情况下玻璃应力最大处的位置,即最容易炸裂的位置。
     首先,基于ANSYS模拟软件,通过建模,参数设置,建立玻璃的二维模型。设置玻璃退火的曲线,模拟计算玻璃的表面层和中间层在退火过程中的应力,用MATLAB进行数据处理,得到它们随退火时间及随表面层与中间层温差的变化规律。
     其次,通过改变B区的退火速度,得到不同速度下所形成的永久应力,用MATLAB对得到的结果进行处理,得到永久应力与B区退火速度的关系,并与理论计算值比较是否相符。进一步用相同方法得到C区的暂时应力随温差的变化关系。
     最后,建立自由边界和约束边界两种条件下玻璃被加热的模型,分析它们X、Y方向应力随加热过程应力的变化。分析自由边界和约束边界时玻璃内X方向应力的性质,得到X方向应力随玻璃位置的变化规律。相同方法分析自由边界和约束边界条件下Y方向应力情况,得到Y方向应力随玻璃位置的变化规律。
The internal stress is very complex, when glass changes into solid-state from liquid.The analysis of the factors which affect the temporary and permanent stress is work toreduce the burst of glass in modeling process and improve the stress’distribution in glass.It helps to improve efficiency and quality. The stress’distribution have been simulatedunder Free and constraint boundaries conditions in this essay, which helps to find themaximum stress at the glass location where is most likely to burst.
     Firstly, the two-dimensional glass model has been established based on ANSYS,through modeling and parameter setting. Setting the glass annealing progress, middle andsurface layers’stress have been simulated. Processing the data with MATLAB, The stressvariation changing with the temperature difference between middle and surface layers, hasbeen given.
     Secondly, by changing the annealing rates of B area, the permanent stress at differentrates has been obtained. Processing the data with MATLAB, the relationship betweenpermanent stress and B area annealing rates is gotten, which is then compared with thetheoretical calculations. Also the same is C area.
     Finally, the heat models of free and constraints boundaries have been established.X-direction and Y-directions stress, changing with the heating process, have been analyzed.The nature of stress in the X-direction, under the free and constraint boundaries wascompared. Also, the X-direction stress changing with location of the glass is gotten. Thenature of stress in the Y-direction, under the free and constraint boundaries was alsocompared. The Y-direction stress changing with the location of the glass is gotten, too.
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